In a factory, a laser machine is actively cutting steel, highlighting the manufacturing process and machinery in action.

Top 5 Industries Benefiting from Laser Cutting Technology

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Laser cutting has changed the way industries create parts, products, and structures. Using powerful beams of light, laser cutting machines can slice through metal, plastic, wood, and more with extreme precision. This technology saves time, reduces waste, and allows for more complex designs than traditional cutting methods.

Today, many industries rely on laser cutting to improve their production processes and stay competitive. In this article, we’ll explore the top five industries benefiting from laser cutting technology.

5 Industries That Benefit the Most From Laser Cutting

Check out the following top five industries that use laser cutting the most. 

  • Aerospace Industry

The aerospace industry demands precision, reliability, and lightweight parts. Aeroplanes, satellites, and spacecraft must be built to exact standards because even the smallest error can cause major problems. This is where laser cutting plays a major role.

Laser cutting machines can produce clean, accurate cuts on materials like aluminium, titanium, and stainless steel. These materials are often used to make structural parts, engine components, and even tiny brackets that go into an aircraft.

Because lasers can create extremely fine and detailed shapes, aerospace companies can make lighter parts without sacrificing strength. This helps improve fuel efficiency and overall safety. Read in more detail about laser cutting in our separate guide. 

A machine engaged in the production of a metal part, illustrating advanced technology in metal fabrication.

  • Automotive Industry

The automotive industry was one of the earliest adopters of laser cutting technology. Car manufacturers use lasers to cut, shape, and weld many different parts from body panels and door frames to engine brackets and exhaust components.

Laser cutting provides several advantages for car production:

  • Speed: Laser machines can cut car parts much faster than traditional methods.
  • Accuracy: Parts fit perfectly together, reducing the need for adjustments later.
  • Flexibility: It’s easy to switch designs or create customised parts for special models.

Modern car designs often involve lightweight metals like aluminium. Laser cutting handles these materials easily, allowing automakers to build vehicles that are lighter, stronger, and more fuel-efficient.

Even smaller companies in the automotive supply chain benefit from laser cutting, producing custom car parts, frames, and accessories.

At Kirmell, we use advanced laser cutting technology to deliver parts for industries where precision is critical, including the automotive sector. Our services help businesses achieve the high standards required for demanding projects. Contact us now for your custom laser cutting projects and let us help you achieve your goals with precision and reliability.

Industrial robots working collaboratively on a car assembly line in a modern factory setting.

  • Medical Device Manufacturing

The medical field relies heavily on precision-made equipment. Surgical tools, implant parts, and medical machines all require clean, smooth cuts with no sharp edges or weak points. This is why laser cutting is so important for medical manufacturing.

Using laser cutters, companies can produce:

  • Surgical scissors and forceps
  • Stainless steel implants
  • Custom enclosures for medical devices
  • Fine tubes and needles

Laser cutting can create complex shapes without causing damage to sensitive materials. It also allows for micro-cutting, which is essential for making tiny parts used in minimally invasive surgeries. As we know, hygiene is critical in the medical world, and laser cutting is preferred for stainless steel and titanium components that are easy to sterilise and maintain.

A laser-cutting machine produces sparks as it slices through metal, showcasing industrial precision and power.

  • Electronics Industry

Modern electronics are getting smaller and more complex. Smartphones, laptops, and circuit boards require parts that are tiny, detailed, and consistent. Traditional cutting or shaping methods simply can’t meet the demands of today’s high-tech electronics manufacturing.

Laser cutting helps create:

  • Printed circuit boards (PCBS)
  • Enclosures and casings
  • Micro-components and wiring paths

The laser beams are so precise that manufacturers can produce detailed designs without damaging fragile electronic components. Plus, laser cutters can work with materials like ceramics, plastics, and thin metals used in electronics.

The ability to cut intricate patterns quickly helps electronics companies keep up with high production volumes and tight deadlines.

Sparks fly from a machine as it cuts through metal

  • Industrial Manufacturing and Fabrication

General manufacturing industries use laser cutting for a wide range of tasks. Whether it’s creating metal parts, frames, brackets, or custom tools, laser cutting offers a fast, clean, and reliable solution.

In industrial manufacturing, companies use laser cutting to:

  • Produce machinery parts
  • Create customised metal enclosures
  • Manufacture construction equipment components
  • Build parts for renewable energy equipment

Laser cutting reduces material waste, improves turnaround times, and provides flexibility in design. Whether it’s one small batch or mass production, laser cutters can easily handle different project sizes.

At Kirmell Ltd, we offer full-service laser cutting for industrial and commercial projects. Our team specialises in delivering clean, accurate parts made from mild steel, stainless steel, and aluminium. Through a combination of expert laser cutting and advanced fabrication techniques, we help clients save time, reduce material waste, and maximise production efficiency.

Learn more about our capabilities in our detailed guide on metal fabrication and see how Kirmell can support your next project from start to finish.

Why Laser Cutting Is the Preferred Choice Across Industries

There are many reasons why industries continue to choose laser cutting over other traditional cutting methods. Here are a few key benefits:

  • Precision and Accuracy

Laser cutting produces extremely accurate cuts, often within ±0.1 mm. This level of precision is important for industries like aerospace and medical, where small errors can lead to big problems.

  • Speed and Efficiency

Laser cutting is fast. Machines can cut multiple parts quickly, allowing companies to speed up production without compromising quality.

  • Versatility

Laser cutters work on many materials, including metals, plastics, composites, and ceramics, making them useful across a wide range of industries.

A laser-cutting machine produces sparks as it slices through metal, showcasing industrial precision and power.

  • Lower Costs

Because of less material waste and faster turnaround times, laser cutting often leads to lower manufacturing costs, especially in large-volume production.

  • Design Flexibility

Laser cutting allows for creative, complex designs that would be difficult or impossible with traditional methods. Companies can innovate freely without worrying about cutting limitations.

How Kirmell Supports Different Industries with Laser Cutting

At Kirmell Ltd, we understand the unique needs of industries ranging from aerospace to electronics. Using the latest CNC-controlled laser cutting technology, we offer high-precision parts with fast delivery times and consistent quality.

Our services are trusted by businesses that need small prototype runs, as well as those requiring large production volumes. We work closely with clients to understand their project needs and suggest the best solutions, whether it’s optimising material use, choosing the right metal, or creating highly detailed parts.

With a focus on quality, reliability, and customer satisfaction, Kirmell is proud to be a trusted fabrication and laser cutting partner for industries in the UK and across Europe.

Need expert laser cutting services? Contact Kirmell Ltd today at sales@kirmell.co.uk or fill out the contact us form, and our expert will contact you shortly.

Conclusion

Laser cutting has become a vital technology across many industries. From creating lightweight aeroplane parts to producing detailed electronics and medical tools, it offers speed, precision, and cost savings that other methods simply can’t match.

As industries continue to innovate and demand higher standards, laser cutting will remain a key part of modern manufacturing. Companies like Kirmell Ltd are leading the way by offering high-quality, efficient laser cutting services tailored to today’s fast-moving world.

Whether you’re building the next generation of vehicles, designing life-saving medical equipment, or manufacturing complex machinery, laser cutting technology is helping shape the future, one precise cut at a time.

FAQs

 

What is custom laser cutting?

Custom laser cutting means creating parts and designs made exactly to a client’s specifications. Whether it's one piece or a full batch, it allows for unique shapes, sizes, and materials tailored to your project’s needs.

 

What industries benefit most from commercial laser cutting?

Commercial laser cutting is used across many industries like aerospace, automotive, construction, and electronics. It helps businesses create high-volume parts with speed, accuracy, and less material waste.

 

How does the automotive industry use laser cutting?

Car manufacturers use laser cutting to create body panels, engine parts, and custom designs. It helps improve production speed, part accuracy, and supports lightweight car designs for better fuel efficiency.

 

What medical products are made with laser cutting technology?

Laser cutting is used to produce surgical tools, implants, fine medical device parts, and stainless-steel enclosures. It ensures the clean cuts and precision needed for safe, reliable medical equipment.

 

What laser cutting services does Kirmell Ltd provide?

Kirmell Ltd offers professional custom laser cutting and commercial laser cutting services for a wide range of industries. We specialise in cutting mild steel, stainless steel, and aluminium with high precision, delivering fast turnaround times, minimal waste, and high-quality results tailored to each project’s needs.

 

How Laser Cutting Reduces Waste and Improves Efficiency

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In today’s world of manufacturing and fabrication, accuracy, speed, and material savings matter more than ever. Businesses are always looking for ways to cut down waste, save time, and get better results, and one of the most powerful solutions is laser cutting.

Laser cutting has quickly become one of the most preferred methods in industries that deal with metal, plastic, wood, and other materials. From creating detailed shapes to cutting large sheets with precision, laser cutting offers many benefits. In this article, we will explore how laser cutting helps reduce waste and improve efficiency in simple, clear words.

What is Laser Cutting?

Laser cutting is a process that uses a high-powered laser beam to cut materials into different shapes and sizes. The laser is focused onto a small point, and its heat is so intense that it melts, burns, or vaporises the material. This leaves behind a clean, sharp edge with little to no roughness.

Modern laser cutting machines are controlled by computers using CAD (Computer-Aided Design) software. This allows for perfect accuracy and complex designs that would be difficult to achieve with manual tools. Read in detail about laser cutting and its uses in manufacturing in our separate guide. 

Why Reducing Waste Matters in Manufacturing

Before we dive into how laser cutting helps, it’s important to understand why waste reduction is a big deal:

  • Saves money: Less waste means fewer raw materials are used, which lowers costs.
  • Protects the environment: Reducing material waste and energy use helps protect natural resources.
  • Improves productivity: When waste is low, processes run smoother and more parts are usable.
  • Better planning: Less waste leads to more accurate forecasting and purchasing.

A laser cutting machine operates, precisely cutting through a sheet of metal in a workshop setting.

How Laser Cutting Reduces Waste

Let’s look at some clear ways in which laser cutting helps cut down waste in manufacturing:

  • High Precision Cuts

Laser cutting is incredibly accurate. The laser beam can cut through materials with very fine tolerances, sometimes as small as 0.1 mm. This means that parts are cut exactly to the required shape and size, with little or no excess.

When you compare this to traditional cutting tools, like saws or shears, which can cause rough edges or wider cuts, you’ll see how much cleaner and tighter laser cutting is. Less material is removed, and less scrap is produced.

  • Optimised Material Usage with Nesting Software

Laser cutting machines often use nesting software, which arranges multiple parts on a sheet in the most efficient layout possible. It’s like solving a puzzle, fitting as many parts as possible onto a single piece of metal or wood with minimal space left over.

This smart planning reduces offcuts and leftover material that would otherwise go to waste. In factories that deal with thousands of cuts per day, this can lead to huge savings.

  • No Tool Wear = Consistent Results

In traditional cutting methods, tools like blades or punches wear out over time. As they get dull, they cause uneven cuts and waste more material. Laser cutting has no physical contact between the tool and the material, so there’s no tool wear.

This means every cut is just as good as the last one, which reduces errors, rejected parts, and material waste.

  • Minimal Setup Waste

Older machines often need test cuts or extra material to set up properly. This setup waste adds up over time, especially when starting new jobs. Laser cutters, especially CNC-controlled ones, need little to no test runs. Once the design is loaded, cutting can begin right away with high confidence.

This is great for custom projects and small-batch production where waste during setup can be costly.

  • Clean Edges = Less Rework

Laser cutting produces smooth, clean edges that usually don’t need extra work like grinding, sanding, or polishing. This means fewer damaged pieces, less scrap from rework, and fewer handling steps where material can be dropped or scratched.

Clean cuts also reduce the need for joints and welding, depending on the design, which further reduces material usage.

A laser cutter actively cuts a metal sheet, demonstrating precision in manufacturing.

How Laser Cutting Improves Efficiency

Reducing waste is only one part of the story. Laser cutting also boosts efficiency in several ways, making production faster, smoother, and more reliable.

  • Fast Cutting Speeds 

Laser machines can cut through materials very quickly, especially thin sheets. This speed reduces the time needed to complete a job, allowing more work to be done in less time.

In high-volume industries like automotive or electronics, every second counts. Faster cutting means more parts per shift and lower production costs.

  • Automation and Less Manual Labour with Laser Cutting

Laser cutters are usually controlled by computers and can run with little supervision. Many machines can even load and unload material automatically.

This reduces the need for manual labour, decreases human error, and allows workers to focus on other tasks. It also shortens training time because the machine does most of the work.

  • One Machine, Many Jobs

Laser cutters are versatile. They can cut, engrave, and mark many different materials such as:

  • Mild steel
  • Stainless steel
  • Aluminum
  • Plastics
  • Wood
  • Acrylic

Because one machine can handle so many jobs, there’s no need to change tools or machines for different materials. This saves time and space in the workshop.

  • Quick Change Between Designs

Switching from one design to another is simple. Just upload a new digital file, and the machine starts cutting immediately. This is a big time-saver for businesses that do custom orders, short runs, or prototype testing.

With traditional machines, changing dies or blades takes time. Laser cutting skips all of that.

  • Reduced Downtime

Since there are no mechanical parts touching the material, laser cutting machines need less maintenance. There’s less risk of damage, fewer moving parts to replace, and fewer production delays due to breakdowns.

Fewer problems = more uptime = more efficiency.

A laser cutting machine operates, precisely cutting through a sheet of metal

How Kirmell Uses Laser Cutting for Smart Production

At Kirmell Ltd, laser cutting is a key part of how we deliver accurate, high-quality metal components to our clients. Our modern laser cutting machines are used to cut mild steel, stainless steel, and aluminium parts with tight tolerances and smooth finishes.

By using CNC-assisted laser cutting and efficient nesting software, we make sure that materials are used wisely and waste is kept to a minimum. This helps our clients save on costs while still receiving parts that meet strict quality standards.

Whether it’s a one-off custom item or a large batch order, our laser cutting service ensures speed, precision, and minimal waste every time.

Conclusion

Laser cutting not only makes factories more productive, it also supports sustainability goals. With less waste, lower energy usage, and fewer reworks, manufacturers reduce their environmental impact while keeping quality high.

This is especially important as more companies aim for green certifications and eco-friendly production.

Looking for Expert Laser Cutting Services? Choose Kirmell Ltd

If you need fast, precise, and reliable laser cutting services, Kirmell Ltd is here to help. We provide custom laser cutting solutions for small to large projects, using high-end machines and expert staff.

Whether you’re cutting steel sheets for brackets or aluminium panels for enclosures, we ensure minimal waste and maximum efficiency. From design to delivery, your parts are made to exact standards on time and within budget.

Message us today at sales@kirmell.co.uk or fill out the form provided on the contact us page, and our expert will get in touch with you. 

FAQs 

 

How does an industrial laser cutting machine reduce waste?

An industrial laser cutting machine provides high-precision cuts with minimal material loss. Its accuracy means fewer mistakes and less scrap, helping manufacturers save money and use raw materials more efficiently.

 

Why is laser cutting important in the aerospace industry?

Laser cutting for the aerospace industry is essential because it ensures clean, accurate cuts on lightweight metals. This reduces the need for rework and helps maintain tight tolerances, key to building safe and efficient aircraft components.

 

What are the benefits of using an industrial metal laser cutting machine?

An industrial metal laser cutting machine offers fast cutting speeds, clean edges, and reduced setup time. It improves efficiency by minimizing manual labor and allows manufacturers to cut complex shapes quickly with less waste.

 

Can laser cutting machines work with multiple materials?

Yes. Modern laser cutting machines can handle various materials, including mild steel, stainless steel, aluminum, and more, making them ideal for multi-industry use, including aerospace, automotive, and electronics.

 

Does laser cutting help with energy efficiency in production?

Absolutely. Laser cutting requires less energy per cut compared to traditional mechanical cutting tools, especially for thinner materials, which adds to overall energy savings and eco-friendly production.

 

A factory worker welding metal components, surrounded by industrial equipment and bright sparks

MIG vs TIG Welding: Which is Best for Your Project?

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Welding is one of the most important processes in metal fabrication and construction. It joins two pieces of metal together by melting them and fusing them into one strong, solid piece. But not all welding is the same. Two of the most common and widely used types are MIG welding and TIG welding. Each has its own strengths, uses, and techniques.

If you’re unsure which one is best for your next project, don’t worry. In this guide, we’ll explain the differences between MIG and TIG welding in simple terms and help you choose the right method depending on your needs. We’ll also show how fabrication experts like Kirmell Ltd use both techniques to serve clients across various industries.

What is MIG Welding?

MIG welding stands for Metal Inert Gas welding, also known as Gas Metal Arc Welding (GMAW). In this method, a wire electrode is automatically fed through a welding gun. The gun also releases a shielding gas (like argon or a mix of gases) to protect the molten metal from contamination in the air.

The wire acts both as the electrode and the filler material. As it melts, it fills the gap between the two metal pieces, joining them together.

Key Features of MIG Welding:

  • Fast and efficient: MIG welding is known for its speed.
  • Easy to learn: Good for beginners or large-volume production.
  • Ideal for thin to medium-thickness metals.
  • Requires less cleanup than some other welding types.

A person wearing a welding helmet is focused on welding metal pieces together

What is TIG Welding?

TIG welding stands for Tungsten Inert Gas welding, also known as Gas Tungsten Arc Welding (GTAW). Instead of using a wire feed, TIG welding uses a non-consumable tungsten electrode to create the arc. A separate filler rod is manually fed into the weld area, while shielding gas (usually pure argon) protects the weld. Welding gas for a MIG welder is also sometimes an argon/carbon dioxide mix

TIG welding is a slower and more precise process. It gives the welder more control over the weld, making it ideal for detailed and delicate work.

Key Features of TIG Welding:

  • Highly precise and clean welds.
  • Best for thin materials and critical joints.
  • More difficult to learn, but produces high-quality results.
  • Can weld more types of metals, including stainless steel, aluminium, copper, and titanium.

Read in detail about other types of welding in our separate guide and understand the function of each.

A welder in a helmet is actively welding a pipe, surrounded by tools and equipment in a workshop environment.

What Are the Main Differences Between MIG and TIG Welding?

Let’s compare them side by side to help you see the differences clearly:

 

Feature  MIG Welding TIG Welding
Ease of Use Easier to learn, semi-automated Harder to master, manual control is needed
Speed Faster and more efficient Slower, better for detailed work
Precision Good for general jobs Excellent for fine and aesthetic welds
Metal Thickness Best for thicker or medium sheets Best for thin metals
Appearance Slightly more spatter, requires cleanup Clean, smooth, and visually neat
Welding Position Works well in all positions Best suited for controlled environments
Filler Material Wire-fed automatically Manually added filler rod
Shielding Gas MIG welding gas is Usually argon or CO2 mix Typically pure argon

Read in detail about the technical differences between MIG and TIG welding.

When Should You Use MIG Welding?

MIG welding is an excellent choice for:

  • High-volume production: Because it’s fast, it’s ideal for large quantities.
  • Thicker metals: It handles heavy materials like mild steel and stainless steel very well.
  • Structural work: Frames, brackets, automotive parts, and general fabrication.
  • Outdoor welding (with proper shielding gases and equipment).

It’s also preferred when appearance is not the top concern, but speed and strength are.

At Kirmell, we often use MIG welding for projects that require reliable joints at scale, especially in the production of brackets, supports, and medium-duty industrial components. Contact us now for your welding projects, and let our experienced staff help you with the most efficient and high-quality welding solution for your needs.  

When Should You Use TIG Welding?

TIG welding is the better option when:

  • You need a neat and clean finish.
  • The metal is very thin, like sheet aluminium or stainless steel.
  • The weld must be highly precise, such as in aerospace, medical equipment, or food-grade applications.
  • You’re welding speciality metals that require careful control.

TIG is especially valuable for projects where appearance matters just as much as strength. At Kirmell, we use TIG welding for precision-critical applications where clean, accurate, and high-quality welds are essential, such as in stainless steel enclosures, bespoke components, and specialist assemblies.

A close-up of a TIG welding process in an industrial environment, showcasing bright sparks and a welder's focused expression.

What To Consider When Choosing Between MIG and TIG?

Choosing the right welding method isn’t just about picking one that “looks” better it depends on the specific needs of your project. Here are the key factors you should carefully consider before deciding whether to go with MIG or TIG welding:

  • Type of Metal Being Welded

Different metals behave differently when welded. MIG welding is excellent for mild steel, stainless steel, and other commonly used metals. It works well in industrial settings where fast welding is needed on thicker, tougher materials.

On the other hand, TIG welding is more suitable for non-ferrous metals such as aluminium, magnesium, copper, and titanium. These metals are more sensitive and require a more controlled welding method. TIG offers control and is especially useful when working with materials that need clean, high-quality finishes or are part of precision products.

  • Thickness of the Material

Material thickness plays a major role in deciding the welding method. MIG welding is ideal for medium to thick materials, as it can quickly deposit filler metal and create strong welds that penetrate deeply.

TIG welding, by contrast, excels at thin-gauge materials where heat control is crucial. If you use MIG on very thin sheets, it might cause burn-through or warping. So, if you’re welding thin stainless steel panels, delicate tubing, or aluminium sheets, TIG gives you the finesse needed to avoid damaging the material.

  • Required Weld Appearance and Cleanliness

Not all welds are hidden. If your project involves visible joints, like in decorative furniture, exposed piping, or artistic structures, the appearance of the weld becomes important.

TIG welding is known for producing clean, smooth, and visually appealing welds, often without needing extra grinding or finishing. This makes it ideal for jobs where aesthetics matter, like food processing equipment, kitchen installations, or display pieces.

MIG welds, while strong and efficient, can be messier and may require post-weld cleaning to remove spatter and improve the look.

  • Speed and Efficiency of the Process

If your project is large and requires many welds in a short time, a MIG welding welder is a better choice. It’s much faster than TIG, mainly because it uses a continuous wire feed that allows you to weld for longer periods without stopping to replace electrodes or manually feed filler rods.

TIG welding, while slower, offers better precision and control. It’s a great fit for high-quality work but may not be the most time-efficient method for bulk jobs or tight production deadlines.

  • Skill Level and Labour Costs

Your team’s experience and available skillset are also important. MIG welding is often recommended for beginners or for teams that need to train operators quickly. The process is semi-automated, making it easier to produce consistent results even with less experience.

TIG welding, on the other hand, is more technically demanding. The TIG welding process requires steady hands, careful coordination between the torch and filler rod, and a solid understanding of weld pool control. This means more time spent on training or higher labour costs if hiring skilled TIG welders.

  • Environment and Working Conditions

Welding conditions can affect the choice, too. MIG welding is generally better suited for outdoor or less controlled environments (though wind shielding is still required). In contrast, TIG welding is best performed indoors or in stable environments, where there’s full control over factors like humidity, airflow, and cleanliness.

If your welding has to be done on a job site with unpredictable weather or limited equipment setup, MIG is more practical because MIG welding equipment is smaller compared to TIG. 

A man using a welding torch to weld metal in a factory setting. Sparks fly as he focuses on his work.

Industries That Use MIG and TIG Welding

Both welding methods are used across many industries, often depending on the project’s needs:

  • Automotive: MIG for structural components, TIG for fuel tanks and exhaust systems.
  • Aerospace: TIG welding is widely used due to the need for high precision.
  • Construction: MIG welding is preferred for fast, durable joints in structural frameworks.
  • Medical and Food Equipment: TIG welding is ideal for clean, contamination-free welds.
    Art and Architecture: TIG welding allows for visually attractive joints in sculpture and design.

A Look Inside Kirmell’s Welding Capabilities

At Kirmell Ltd, welding is one of the core services we provide. With decades of experience and a fully equipped facility, we use both MIG and TIG welding to handle a wide range of fabrication projects from simple metal brackets to complex assemblies.

Whether it’s speed, accuracy, or a smooth finish you need, we’ll select the right method to match your goals. Our team works with mild steel, stainless steel, aluminium, and more, always delivering high-quality, long-lasting welds.

Conclusion

So, which is better, MIG or TIG? The answer really depends on your project.

If your priority is speed, volume, and affordability, MIG is a smart choice. It’s efficient, beginner-friendly, and perfect for general manufacturing tasks.

If you need precision, a polished look, or you’re working with thinner or speciality metals, then TIG will give you the superior result you’re after, even if it takes more time and effort.

Still unsure? A professional fabrication team can help you decide which method suits your goals.

Need Expert Welding Support? Trust Kirmell Ltd

At Kirmell Ltd, we offer professional MIG and TIG welding services as part of our wider fabrication solutions. Whether you’re creating prototypes, small custom parts, or high-volume production runs, our team is ready to assist.

With the right tools, experienced welders, and quality assurance at every step, we ensure that your components are built to last and match your exact specifications.

Ready to start your welding project? Contact us today at sales@kirmell.co.uk or visit the contact us page and fill out the form with your details, and our expert will reach out to you.

FAQs

 

What is the difference between MIG and TIG welding?

MIG welding uses a wire that feeds automatically and is great for fast, strong welds on thick materials. TIG welding uses a non-consumable tungsten electrode and a separate filler rod, making it better for thin materials and detailed, clean welds.

 

Which welding method is easier to learn?

MIG welding is easier to learn because the wire feeds automatically, and the process is more forgiving for beginners. A TIG welding machine takes more time to master as it requires precise hand control and coordination.

 

Can both MIG and TIG welding be used on aluminium?

Yes, both methods can weld aluminium, but TIG welding is usually preferred for aluminium because it gives better control and a cleaner finish.

 

Which is better for outdoor welding, MIG or TIG?

MIG welding is more suitable for outdoor use, especially with the right shielding gas setup however keep in mind that it is sensitive to wind. TIG welding is best done indoors in a clean, controlled environment to avoid contamination.

 

Does Kirmell offer both MIG and TIG welding services?

Yes! Kirmell Ltd provides professional MIG and TIG welding services for projects of all sizes, from industrial brackets and frameworks to precise, high-quality components requiring detailed TIG welds

 

Advantages and Role of Fabrication in Manufacturing

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We live in a world built by manufacturing. From the cars we drive to the appliances in our homes and even the chairs we sit on, most of the things around us are made in factories. But before these products reach us, they go through many steps, one of which is fabrication.

Fabrication plays a very important role in turning raw materials, especially metal, into useful parts and products. It is used in almost every industry, and without it, modern life wouldn’t be the same.

In this article, we will explain in simple words what fabrication means, how it helps in manufacturing, and why it is so useful today.

What is Fabrication?

Fabrication means creating something from raw material. In manufacturing, this usually means taking flat metal sheets or metal bars and turning them into parts by cutting, shaping, bending, and joining them.

The main goal of fabrication is to produce parts that are ready to be used in a final product. These can be small items like nuts and bolts or large things like steel frames for buildings.

So, fabrication is not just one action; it is a complete process that includes many steps. These steps work together to create a finished, usable product. Read in detail about fabrication in our separate guide. 

a worker doing metal fabrication

Why is Fabrication Important in Manufacturing?

Fabrication is one of the most essential parts of the manufacturing process. Without it, industries wouldn’t be able to produce parts, components, or structures that are needed to build finished products. It not only brings product designs to life, but it also ensures that every piece is made to match real-world usage needs.

Let’s take a closer look at why it matters so much:

  • The Starting Point of Production

Before something can be assembled, its parts must be made. Fabrication is often the first physical step in production. It creates the metal parts that form the skeleton or structure of many products, from car bodies to shelves and industrial machinery.

  • Enables Complex Products

Modern products often include hundreds or even thousands of parts. Fabrication allows manufacturers to produce detailed and complex shapes that fit together perfectly. Whether it’s housing for electronics or structural components for a building, fabrication helps meet high design standards.

  • Essential for Custom Projects

Some businesses don’t need thousands of the same item they need custom parts built just for them. Fabrication is flexible enough to produce unique, small-batch items based on specific needs. This is very useful in industries like architecture, medical devices, or machinery, where no two projects are the same.

  • Reduces Dependency on Outsourced Parts

Companies that have in-house fabrication capabilities don’t have to rely on external suppliers for basic components. This gives them more control over quality, production speed, and costs. It also improves delivery timelines and reduces supply chain issues.

  • Supports Fast Prototyping and Product Testing

Before launching a new product, companies need to test and refine their ideas. Fabrication allows them to quickly build prototypes using real materials. This speeds up the product development process and helps catch design problems early.

  • Improves Product Strength and Safety

Fabricated metal parts are usually strong, durable, and long-lasting. They are capable of handling weight, stress, pressure, and other challenging conditions. This makes them ideal for high-performance environments such as automotive manufacturing, aerospace, construction, and transportation.

  • Critical in Almost Every Industry

From farming to furniture, and medical tools to mobile phones, fabricated parts are used everywhere. The versatility of fabrication means it fits the needs of multiple industries, making it a universal manufacturing solution.

Welder working in a factory, joining steel parts with a welding machine

Types of Fabrication Techniques

Fabrication is not just one single process. It includes a variety of methods that each serve a different purpose. These methods can be manual, semi-automated, or fully automated using machines and computer systems. Let’s explore the most common and important types of fabrication:

  • Cutting

Cutting is often the first step in fabrication. It involves taking a sheet, rod, or tube of metal and trimming it down to size. This can be done with basic tools like saws or with advanced machines like:

  • Laser cutters: For highly precise and smooth cuts
  • Plasma cutters: For thick metal sheets and heavy-duty jobs
    Water jet cutters: For materials that can’t handle heat

Each type of cutting is chosen based on the material type, thickness, and required finish.

  • Bending and Forming

This technique involves reshaping flat metal into angles, curves, or custom forms. It is done using press brakes, rollers, or hand tools. Forming is very important when creating brackets, frames, cabinets, or panels that must fit specific designs or sizes.

  • Welding

Welding is the process of joining two or more pieces of metal together by melting their edges and fusing them. It creates a very strong bond and is used in everything from car frames and structural beams to gates and furniture. Popular welding techniques include MIG welding, TIG welding, and spot welding.

  • Punching and Notching

Punching uses a machine to push a tool through the metal, creating holes or cutouts. Notching removes part of the metal at the edge or corner. These techniques are often used to make space for screws, bolts, switches, or wiring.

  • Shearing

This is a cutting method that works like a big pair of scissors. It’s used to cut straight lines through sheet metal without producing chips or shavings. Shearing is fast and clean, making it ideal for basic cuts before shaping.

  • Stamping and Presswork

Stamping uses a die and a press to form metal into a specific shape. This method is commonly used for making metal parts in large numbers. Items like car panels, electrical boxes, and appliance casings are often made using stamping.

A worker welds metal in a factory, wearing protective gear and a welding torch

  • Machining (CNC)

Machining involves removing material using tools like drills, lathes, or mills. When controlled by a computer, it’s called CNC machining (Computer Numerical Control). It’s ideal for producing very detailed and complex shapes with high precision.

  • Assembly and Finishing

Once all the pieces are ready, they are assembled into a final product using screws, bolts, welding, or adhesives. Then the product may be polished, painted, powder-coated, or treated to prevent rust and wear.

Each of these fabrication techniques can be used on its own or combined in different ways depending on the product’s needs. If you need more details, then check out this guide on Types of Metal Fabrication Processes

At Kirmell Ltd, we offer a wide range of fabrication services tailored to different industrial needs. From manual and CNC-assisted fabrication to welded assemblies and custom-made brackets or fixtures, our team handles everything in-house with precision and flexibility. 

We support both light and medium-duty fabrication projects, ensuring quality at every step and complying with ISO 9001:2015 and EN1090 standards. If you’re looking for a trusted fabrication partner for one-off jobs or ongoing production, get in touch with Kirmell today to discuss your requirements.

Real-World Applications of Fabrication

To better understand the role of fabrication, let’s look at how it’s used in different industries:

Construction

Fabrication is used to build staircases, steel beams, handrails, fences, and scaffolding. These parts must be strong and fit the exact design of the building.

Automotive

Car frames, doors, dashboards, and engine parts are all made using fabrication techniques. High precision and repeatability are essential to keep cars safe and efficient.

Electronics

Fabrication is used to build cases for laptops, servers, switches, and power supplies. These parts are lightweight, strong, and protect sensitive internal components.

Appliances

Fridges, ovens, washing machines, and microwaves all have fabricated metal parts like panels, trays, hinges, and supports.

Furniture

Modern metal furniture often uses fabricated frames, legs, and joints. These parts provide both function and design style.

Medical Equipment

Fabrication is used to produce surgical tools, hospital beds, and device enclosures. Clean finishes and accurate dimensions are especially important in this field.

At Kirmell Ltd, we regularly support clients in the medical, industrial, and commercial sectors by delivering reliable, project-ready fabricated components. Our experience with different fabrication methods allows us to meet high-quality standards while offering quick turnaround and tailored solutions.

A metal table in a metal shop, featuring a machine for fabrication and assembly tasks

Conclusion

Fabrication is more than just cutting or welding metal; it is a complete process that supports every stage of product creation. From simple parts to complex assemblies, fabrication plays a major role in modern manufacturing.

Its benefits, such as speed, accuracy, strength, flexibility, and affordability, make it one of the most useful and widely applied processes across industries. Whether you’re building cars, tools, electronics, or infrastructure, fabrication is the key that makes it all possible.

Looking For Fabrication Services? Reach Out to Kirmell

At Kirmell Ltd, we offer a complete range of fabrication services for industrial clients worldwide. Whether it’s a batch of small metal parts or a large-scale assembly, our team ensures every piece is made with care and precision.

We use the latest technology in laser cutting, CNC machining, presswork, and assembly to deliver parts that meet strict industry standards. Our experts work with clients during the early design stages, offering materials, prototyping, and full production support.

Looking for trusted fabrication support? Contact us at sales@kirmell.co.uk or fill out the contact us form, and we will get in touch with you. 

FAQs 

 

What is fabrication in manufacturing?

Fabrication is the process of turning raw metal into useful parts or products. It includes steps like cutting, bending, welding, and assembling to create items that can be used in machines, buildings, vehicles, and more.

 

Why is fabrication important in manufacturing?

Fabrication is important because it allows us to make strong and reliable parts from metal. These parts are used in almost every product we use daily, from kitchen sinks and car parts to steel structures in buildings.

 

What industries use fabrication?

Many industries rely on fabrication, including construction, automotive, furniture, electronics, medical equipment, and agriculture. Anywhere strong and precise metal parts are needed, fabrication plays a key role.

 

What materials are used in fabrication?

Fabrication uses many types of metal, such as steel, stainless steel, aluminium, brass, and copper. The type of metal used depends on the final product's requirements some must be strong, others lightweight or rust-resistant.

 

Does Kirmell offer fabrication services?

Yes! Kirmell Ltd offers a full range of metal fabrication services, including CNC-assisted fabrication, welded assemblies, and made-to-order metal components. We serve customers across the UK and EU and support projects of all sizes.

 

A person operates a metal cutting machine, skillfully shaping metal pieces

What is Metal Presswork? Understanding The Basics

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We use metal every day, often without even thinking about how it’s shaped into the things around us, like electrical boxes, car panels, kitchen appliances, and small brackets. One of the most common ways metal is formed into these useful parts is through a process called metal presswork. If you’re new to this term, don’t worry. This guide will walk you through the basics of metal presswork in simple language, and by the end, you’ll have a good understanding of how it works and where it’s used.

What is Metal Presswork?

Metal presswork is a process where flat sheets of metal are shaped into different forms using a press machine. This shaping is done by applying pressure with a tool called a “die,” which forces the metal into a specific shape. The result is a finished or semi-finished part that can be used in all sorts of products.

You can think of presswork as using a stamp on a piece of metal. Just like a cookie cutter shapes dough, press tools shape presswork metals into useful items. The metal starts as a thin sheet and ends up as a formed component, ready to be assembled or used on its own.

A worker operates a machine that processes and shapes metal in a manufacturing setting.

Why is Metal Presswork Important?

Metal presswork is an important part of manufacturing because it allows businesses to make large quantities of parts quickly, with great precision and low cost. Since the process is fast and repeatable, it’s widely used in industries like:

  • Automotive (for car body panels and engine parts)
  • Electrical (for boxes, covers, and brackets)
  • Construction (for metal frames and fittings)
  • Appliances (for washing machines, ovens, and fans)
  • Furniture (for metal handles, legs, and frames)

If you’ve ever opened a washing machine or looked under the hood of a car, you’ve seen sheet metal pressings made by metal presswork machines.

At Kirmell Ltd, we understand how essential metal presswork is to modern manufacturing. That’s why we offer reliable and high-quality presswork services for businesses in the EU across the continent in China, Asia and the Americas. Whether it’s short-run batches or full-scale production, our team is equipped to deliver durable, cost-effective components.

Want to learn how we can support your project? Contact us today at sales@kirmell.co.uk or fill out the contact us form. 

How Metal Presswork Works – Step by Step Guide

Let’s break down how metal presswork is done in a simple, step-by-step process:

  • Designing the Part

The process begins with a detailed design of the part. Engineers or designers use CAD (Computer-Aided Design) software to create a digital drawing that shows the size, shape, thickness, and any holes or features the part should have. This drawing also helps in planning the press tools needed to form the metal correctly. In many cases, the design phase includes collaboration with clients to ensure the part meets exact performance and fitting requirements.

  • Selecting the Metal

Next, the right presswork metal is chosen. This is usually in the form of a flat metal sheet or coil. Common materials include steel, aluminium, copper, and brass. Each material has its own strength and flexibility, depending on what the final part is used for.

  • Setting Up the Press

The press machine is set up with the correct die (tooling). The metal sheet is placed between the top and bottom halves of the tool. Once everything is ready, the machine is powered on.

At Kirmell, we have a fully equipped toolroom and skilled engineers who design and manufacture press tools in-house. This allows us to respond quickly to tooling needs or repair requests, making the setup process smooth and efficient for every project.

A person wearing a black glove operates a metal presswork machine

  • Applying the Pressure

The press pushes down with force onto the metal, shaping it into the form of the die. Some presses use slow, heavy pressure, while others use high-speed stamping. The method depends on the size, shape, and material of the part.

  • Removing the Finished Part

Once the metal is shaped, the machine opens, and the new part is removed. It may go through further steps like trimming, hole punching, or bending. Then it’s cleaned, inspected, and sent for finishing or assembly.

A factory worker operates a metal presswork machine surrounded by tools

Types of Metal Presswork Processes

Here are different techniques used in metal presswork.

Blanking

Blanking is when the press cuts a flat shape out of a sheet of metal. Think of it like cutting a cookie shape out of dough. This is usually the first step in making a part.

Piercing

Piercing is used to punch holes into the metal. These could be round holes, slots, or special shapes needed for assembly.

Bending

Bending forms the metal into an angle or curve. For example, bending a flat strip into an L-shape or U-shape is common in brackets and channels.

Deep Drawing

Deep drawing is used when the part needs to be pulled into a deeper shape, like a metal cup, can, or kitchen sink. It stretches the metal without tearing it.

Forming

Forming combines bending and stretching to make complex shapes. It’s often used for parts that need to fit into other components or that have detailed designs.

While presswork involves shaping metal using force and dies, other technologies like laser cutting use high-precision beams to cut materials without contact, ideal for detailed and intricate designs. Read more about these technologies in our separate blog. 

Kirmell Ltd provides custom-made metal pressings across all major presswork techniques, including blanking, bending, piercing, and forming. With a fully equipped toolroom and a skilled in-house team, we can develop new press tools, maintain existing ones, and manufacture everything from stamped washers to precision-formed parts using mild steel, aluminium, spring steel, and more.

Need high-quality metal pressings? Contact Kirmell today at sales@kirmell.co.uk to learn how we can support your production needs.

What Are Sheet Metal Pressings?

Sheet metal pressings are the final parts created by the presswork process. These parts are made from thin sheets of metal and are shaped by pressing, bending, cutting, or stretching. They are usually made in large numbers and used in everyday products and machinery.

Examples of sheet metal pressings include:

  • Car door panels
  • Metal enclosures for electronics
  • Lighting fixtures
  • Wall brackets
  • Electrical boxes
  • Furniture frames

Because pressings are consistent in shape and size, they’re perfect for mass production and make products more affordable to manufacture.

A factory worker operates a machine amid tools and machinery

How Can Kirmell Help You With Presswork Projects?

At Kirmell, we specialise in delivering high-quality presswork metals and sheet metal pressings for businesses worldwide. Whether you need medium to heavy-duty parts, deep-drawn components, or short-run custom work, our workshop is equipped with CNC-assisted and traditional presswork tools.

We also assist clients in early-stage design and can help with prototyping, tooling support, and batch production—all certified under ISO 9001:2015 and EN1090 quality standards.

From single components to complete assemblies, we provide flexible manufacturing that supports your business’s changing needs.

Where is Metal Presswork Used?

You’ll find presswork metal parts in many places, such as:

  • Vehicles: Cars, buses, and bikes all use pressed metal parts in their structure.
  • Buildings: Windows, doors, and metal roofing components are often pressed.
  • Electronics: Metal frames and covers are made using presswork.
  • Household Appliances: Washing machines, ovens, and fans all include pressed metal panels and parts.
  • Furniture: Metal legs, arms, or handles are shaped through pressing.

It’s one of the most common and useful ways to make strong, low-cost, and neat-looking parts.

Is Metal Presswork Right for Your Project?

If you’re designing a product or part and need strong metal pieces in large numbers, metal presswork could be the ideal choice. It’s fast, reliable, and perfect for repeated production. If you’re unsure whether presswork is right for your product, speak with an expert at Kirmell to explore your options. We also offer other metal cutting and manufacturing services like CNC machining, which provide great flexibility for complex or low-volume parts

Conclusion

Metal presswork is a powerful process that helps shape the world around us. From simple brackets to complex car panels, it turns flat metal sheets into strong, useful components. By using machines that press metal into moulds or dies, manufacturers can make large numbers of parts quickly and accurately.

Whether you’re new to manufacturing or just curious about how everyday products are made, understanding the basics of metal presswork gives you insight into one of the most important parts of modern industry. And if you ever need help turning a design into a real part, presswork could be the solution.

FAQs

 

What is metal presswork used for?

Metal presswork is used to shape flat sheets of metal into parts that go into cars, appliances, electronics, furniture, and more. It helps make brackets, panels, enclosures, and other components quickly and accurately.

 

What does a presswork machine do?

A presswork machine pushes metal into a specific shape using high pressure and a tool called a die. It’s kind of like a cookie cutter, but much stronger and used for shaping metals like steel or aluminium.

 

What are sheet metal pressings?

Sheet metal pressings are parts made by pressing flat sheets of metal into different shapes. They can be flat, bent, or curved and are used in things like car doors, electrical boxes, and kitchen appliances.

 

Which metals are commonly used in presswork?

Common presswork metals include steel, stainless steel, aluminium, and copper. The choice depends on what the part will be used for some need to be strong, others lightweight or rust-resistant.

 

Can I get custom presswork parts made?

Yes! Many companies, like Kirmell, offer custom sheet metal pressings based on your design or idea. Whether it’s one part or a thousand, presswork makes it easy to get parts made just the way you need them.

 

A large CNC machine surrounded by various smaller machines in a busy factory setting

What is CNC Machining? A Beginner’s Guide

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In modern manufacturing, machines do much more than just drill holes or cut materials they do it with high precision, speed, and almost no human error. This is possible because of CNC machining, one of the most important technologies used in industries today. CNC machining is everywhere, whether it’s making car parts, aeroplane engines, mobile phone shells, or even metal jewellery. 

However, many people don’t know what it means. How does it work? And why is it so important? In this guide, we’ll break it all down for beginners in the easiest way possible.

Understanding CNC Machining in Simple Terms

CNC stands for Computer Numerical Control. In simple words, CNC machining is a process where machines are controlled by computers to perform tasks like cutting, drilling, shaping, or grinding materials, usually metal or plastic, with incredible accuracy.

Before CNC, machines were operated manually by skilled workers. These manual machines required someone to turn wheels, push levers, and guide tools by hand. But in CNC machining, computers send signals to the machines and tell them exactly what to do, how to do it, and when to do it. This removes most human errors and allows for the production of complex parts that are almost impossible to make by hand.

So, CNC machining is not one single machine. It’s a system of machines (like mills, lathes, routers, or grinders) that are connected to a computer. The computer has a program that controls all the movements and operations.

a worker operating cnc machine

Why CNC Machining is Important

CNC machining has changed the way we make things. In earlier times, manufacturing was slower, more expensive, and less accurate. But today, with CNC machines, companies can produce high-quality parts very quickly and with great consistency. CNC technology is important for almost every modern product you see from the smallest electronic component to massive aircraft engines.

It helps save time, reduce labour costs, and produce goods on a large scale. It also allows for innovation. Designers can create complex shapes on a computer and trust that CNC machines can make them exactly as planned. This is especially useful in industries like aerospace, automotive, electronics, medical equipment, and industrial machinery.

At Kirmell, we understand how critical precision and speed are in today’s manufacturing world. That’s why we offer a complete range of CNC machining services, including milling, turning, and multi-axis work, tailored to meet the needs of all types of heavy industries. Whether you need a one-off prototype or a full production run, we’re equipped to deliver accurate and reliable results. Contact us now for information and let us know your requirements. 

How CNC Machining Works

CNC machining is a process that combines computer programming, machine tools, and material cutting to create a finished part. Here’s how the process works, broken down into clear and easy-to-follow steps:

  • Creating a Digital Design (CAD)

The process begins with a digital drawing or design of the product. This is done using software called CAD (Computer-Aided Design). Engineers or designers use CAD programs to make 2D or 3d models of the part. This design includes all measurements, shapes, holes, and features that the part needs to have.

  • Converting the Design into Machine Language (CAM)

Once the CAD model is ready, it is converted into a format that CNC machines can understand. This is done using CAM (Computer-Aided Manufacturing) software. CAM translates the design into G-code, a set of instructions the CNC machine will follow. It tells the machine where to move, how fast to move, how deep to cut, and what tools to use.

  • Setting Up the CNC Machine

Next, the material to be cut (called the “workpiece”) is placed on the machine. This could be a block of metal, plastic, or even wood. The machine operator also sets up the right cutting tools (like drills or milling cutters) based on the job requirements. Everything must be aligned correctly for the machine to work perfectly.

  • Machining the Part

Once everything is set, the machine follows the G-code instructions and starts cutting the material. It moves in multiple directions (X, Y, and Z axes) to cut, shape, or drill the part precisely. Depending on the machine type, the workpiece might spin (like in a lathe), or the tool itself might move (like in a milling machine).

The machine may also perform several operations simultaneously, cutting edges, drilling holes, making threads, or smoothing surfaces, making the process very fast, efficient, and accurate.

  • Finishing and Inspection

After machining, the part may go through a few finishing steps like polishing or coating, depending on its use. Quality control is also important. Tools like callipers and coordinate measuring machines (CMMS) check if the final part meets all the required dimensions.

CNC machine making design through a metal

Types of CNC Machines

There are many types of CNC machines used for different tasks. Here are some of the most common ones explained simply:

  • CNC Milling Machine

This machine cuts material using a rotating tool. It moves along multiple axes and can create shapes, holes, and curves in a flat or 3d surface.

  • CNC Lathe Machine

In this machine, the material spins while a fixed cutting tool removes layers. It’s great for making round parts like rods, shafts, and screws.

  • CNC Router

Used for softer materials like wood, plastic, or foam. It’s common in furniture, sign-making, and model production.

  • CNC Plasma Cutter

Uses a jet of hot plasma to cut through metal. It’s fast and useful for thick sheets of steel or aluminium.

  • CNC EDM (Electrical Discharge Machine)

Cuts metal using electrical sparks. It’s used for very hard metals or for creating tiny, precise shapes.

Each of these machines is chosen based on the type of job, material, and design.

Benefits of CNC Machining

CNC machining is popular for many good reasons. Here are some of the most important benefits explained in simple terms:

  • High Accuracy and Precision

CNC machines can make parts that are extremely precise, sometimes down to 0.001 mm. This is much more accurate than a human could ever do by hand, which is why CNC is used in medical and aerospace industries, where exact measurements are critical.

  • Speed and Efficiency

Once the design is programmed, CNC machines can produce parts very quickly. This means companies can fulfill large orders without delays. Even complicated parts can be made in just minutes.

  • Repeatability

Need to make 1000 identical parts? No problem. CNC machining can repeat the same task over and over with the same result. Every piece will be a perfect match.

a person operating cnc machine

  • Less Waste

Since CNC machines follow exact instructions, there’s very little chance of making mistakes. This means less material is wasted, which saves money and is better for the environment.

  • Flexibility and Customisation

CNC machining is flexible. You can change the design on a computer and start making a new part without needing to build new tools. This makes it perfect for both mass production and custom one-time projects.

  • Reduced Labour Costs

One operator can manage multiple machines. And because most of the work is done by computers, fewer manual workers are needed, which lowers labour costs for companies.

Real-World Applications of CNC Machining

CNC machining is used in almost every industry you can think of. In the automotive industry, it’s used to make engine parts, gearboxes, and brake components. In aerospace, CNC machines help produce turbine blades, landing gear parts, and even rocket components with very tight tolerances.

In electronics, CNC machining is used to make parts for smartphones, laptops, and circuit boards. In medicine, surgeons rely on CNC-made tools, implants, and prosthetics. Even industries like furniture, jewellery, and sports equipment use CNC to make strong and attractive products.

Basically, if something needs to be strong, precise, and reliable, CNC machining is probably involved.

At Kirmell, we don’t just understand these applications—we work on them every day. From supplying tight-tolerance components for industrial machinery to helping startups develop custom parts for new product launches, our CNC capabilities are built around delivering precision, reliability, and efficiency across diverse industries. Read our brochure to fully understand what we offer and how it can be beneficial for you.  

The Future of CNC Machining

The future of CNC machining looks even more exciting. Machines are getting smarter with the help of Artificial Intelligence (AI) and machine learning. This means machines will be able to self-correct, reduce errors, and even predict maintenance needs.

3d printing and CNC machining are now being combined to create hybrid machines that add and remove material. This gives designers more freedom and makes the manufacturing process even more efficient.

More companies are also going green by using energy-efficient machines and recyclable materials. With smart factories, CNC machines will be connected to networks, sharing data and improving productivity automatically.

So, CNC machining is not just a tool; it’s becoming part of a larger smart manufacturing system that will power the factories of the future.

CNC machine

Conclusion 

CNC machining is one of the most powerful and important tools in modern manufacturing. It allows us to make everything from aeroplane parts to toothbrush handles with amazing precision, speed, and efficiency. Whether you’re a student, a hobbyist, or someone curious about how things are made, understanding CNC machining gives you a window into the world of high-tech production.

At its core, CNC machining is about using computers to control machines. But in reality, it’s about unlocking creativity, solving real-world problems, and building a future where we can make anything we imagine with the push of a button.

Need Precision CNC Machining You Can Rely On? Choose Kirmell Ltd

At Kirmell Ltd, we specialise in delivering accurate, dependable CNC machining services tailored to your project needs—whether it’s a one-off prototype or high-volume production.

With a strong focus on quality, flexibility, and speed, we support UK and EU industries with:

  • CNC Milling & Turning – Tight-tolerance parts produced with speed and consistency
  • Laser Cutting – Clean, cost-effective solutions for sheet metal and custom profiles
  • Custom Components – From brackets to fixtures, we machine to your exact specs
  • Design & Tooling Support – Early-stage advice, prototyping, and full tooling setup

Backed by ISO 9001:2015 and EN1090 certifications, our team ensures quality results every time.

Let’s build something together. Contact us today to get started.

FAQs

 

What is CNC machining?

CNC machining is a way to cut and shape metal or plastic using machines controlled by a computer. It helps make parts quickly and very accurately.

 

How does a CNC milling machine work?

A CNC milling machine uses a spinning tool to cut into a solid block of metal or plastic. It can make flat surfaces, holes, and detailed shapes.

 

What are the benefits of CNC machining?

CNC machining offers several advantages, such as precise results, consistent quality, and the ability to produce parts quickly and efficiently. It is also highly repeatable, making it perfect for large production runs or custom parts where tight tolerances are critical.

 

What materials can be used in CNC machining?

CNC machines are compatible with a wide range of materials, including metals like aluminium, steel, brass, and titanium, as well as engineering plastics such as ABS, nylon, and PEEK. This flexibility makes CNC machining suitable for many industries and applications.

 

What industries commonly use CNC machining?

CNC machining is widely used in industries such as aerospace, automotive, medical device manufacturing, electronics, and heavy industrial sectors. Its ability to produce durable, high-performance parts makes it an essential process for critical applications.

 

How accurate is CNC machining?

CNC machines are known for their high precision, often reaching tolerances as tight as ±0.001 inches. This makes them ideal for parts where accuracy and consistency are essential, especially in aerospace and medical components.

 

How long does CNC machining take?

The production time for CNC machining depends on the complexity of the part, the type of material used, and the quantity needed. Simple parts can be made in a matter of hours, while more intricate designs or larger orders might take several days.

 

A metalworker grinds metal, producing a shower of sparks in the process

What is Metal Fabrication? A Beginner’s Guide

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Metal is a part of almost everything around us. Whether it’s the car you drive, the spoon you eat with, the building you live in, or the machines in factories, metal plays an important role. But metal doesn’t naturally come in the shapes we use. It has to go through a process to become useful, and that process is called metal fabrication. In this guide, we’ll explore what metal fabrication really means, how it works, and why it’s such a big deal in the world of manufacturing and construction.

Understanding Metal Fabrication in Simple Words

Metal fabrication is the process of turning raw metal materials into finished parts or products. This involves different steps like cutting, bending, joining, and shaping metal into the desired form. Think of it like baking a cake. You start with ingredients like flour, eggs, and sugar, and through mixing and baking, you turn them into a cake. In the same way, metal starts as sheets or rods, and through different processes, it becomes things like pipes, machine parts, railings, or even car frames.

This work is usually done in workshops or factories known as fabrication shops or metal fabrication facilities. Skilled workers, fabricators or metalworkers use machines and tools to cut and shape metal. Some of these processes are manual, but many use machines or computers for more precision.

At Kirmell Ltd, we offer a full range of fabrication services, including CNC machining, laser cutting, presswork, and welding. Our team works with clients across the UK and EU to deliver high-quality metal parts that meet industrial standards and tight production deadlines. Contact us now and get in touch with our expert if you are looking for industrial manufacturing services.   

welding process

Why is Metal Fabrication So Important?

Without metal fabrication, we would not be able to build many of the things that are essential to our daily lives. From simple tools like wrenches and kitchen knives to large structures like buildings, aeroplanes, and bridges, metal fabrication is what makes it all possible. It allows engineers and designers to bring their ideas to life by shaping metal in ways that suit different purposes.

Metal is strong and durable and can handle heat, pressure, and heavy loads. That’s why it’s used in many industries, including automotive, aerospace, construction, energy, agriculture, and even medicine. Imagine building a skyscraper or a ship without fabricated metal parts; it simply wouldn’t work. Metal fabrication gives us the power to build strong, long-lasting, and efficient products.

How the Metal Fabrication Process Works

Here is a detailed overview of the process of how metal fabrication works:

  • Design and Planning

Everything starts with a plan. Engineers or designers create technical drawings or digital blueprints of the product. These blueprints include the size, dimensions, shape, and materials required. Today, most of this is done using computer software like CAD (Computer-Aided Design) to ensure high precision.

  • Material Selection

Once the design is ready, the next step for sheet metal fabrication is choosing the right metal. The choice depends on the product’s purpose. For example, stainless steel is used for kitchen items, aluminium is used for lightweight parts like aeroplane components, and carbon steel is used for construction structures. 

  • Cutting the Metal

The raw metal comes in sheets, tubes, or bars, and it needs to be cut down to size. Cutting is done using tools like:

  • Laser cutters (for clean and precise cuts)
  • Plasma cutters (for thick metal sheets)
  • Shears or saws (for simpler cuts)
  • Waterjet cutters (when no heat should be applied)

Each method is chosen based on the type and thickness of the metal and the level of detail needed.

A worker preparing metal for welding in a factory

  • Forming and Shaping

After cutting, the metal is bent or shaped into the required form. Machines like press brakes apply pressure to fold or curve the metal. Rolling machines are used for cylinders or rounded items. Forming gives the metal its basic structure.

  • Welding and Assembling

The cut and shaped pieces are now joined together. The most common way is welding, which melts the edges of the metal and fuses them. Other joining methods include:

  • Riveting
  • Screwing or bolting
    Using adhesives (in lighter applications)

This step is where the product begins to take its final shape.

  • Finishing and Surface Treatment

The last step is making the product look good and perform better. Finishing can include:

  • Grinding to smooth the surface
  • Sandblasting to clean off any debris
  • Painting, powder coating, or polishing for appearance and rust protection

Sometimes, special coatings are added to make the product heat-resistant or water-repellent.

Real-Life Uses of Metal Fabrication

To better understand how common metal fabrication is, let’s look at some real-world examples. In the construction industry, metal fabrication is used to make steel beams, metal railings, doors, and windows. In the transportation industry, cars, buses, aeroplanes, and trains are full of metal parts made through fabrication, from the frame and engine parts to small components like brackets and panels.

In the world of appliances, items like refrigerators, ovens, and washing machines all use fabricated metal. Even medical tools, surgical scissors, hospital beds, and machines like X-rays have fabricated metal parts.

If you look around your home, you’ll probably find many items made through metal fabrication, like your kitchen sink, metal shelves, bed frames, or even decorative items like lampstands. It’s truly everywhere.

Saw cutting of a metal

Benefits of Metal Fabrication

Metal fabrication offers countless benefits, like:

  • High Strength and Durability

Metal parts made through fabrication are strong enough to handle extreme stress, heavy loads, and rough conditions. This is why metal is used in bridges, skyscrapers, vehicles, and tools that must last a long time.

  • Design Flexibility and Customisation

One of the best things about metallic fabrications is that they allow for custom designs. Need a one-of-a-kind machine part? No problem. With modern tools and machines, metal can be shaped into almost any form, making it easy to meet unique project needs.

  • Efficiency and Speed

Thanks to automation, CNC machines, and advanced cutting tools, metal parts can be fabricated quickly without compromising quality. This is especially useful when making large batches or meeting tight project deadlines.

  • Cost Effective for Large-Scale Production

While initial setup (like buying machines) might be costly, metal fabrication becomes very economical when producing items in bulk. Once the machines are programmed, they can create hundreds or thousands of identical parts quickly and accurately.

  • Recyclability and Sustainability

Most metals used in fabrication, such as steel, aluminium, and copper, can be recycled. This reduces waste, saves resources, and supports environmentally friendly manufacturing.

Its versatility makes it one of the most valuable processes in the modern industrial world. At Kirmell Ltd, we offer all key stages of the metal fabrication process, from precision presswork and component cutting to custom laser finishing, making us a trusted fabrication partner for the UK and EU industries. Read our brochure to learn more about our services and how we can help you. 

metal cutting using saw machine

Conclusion 

Metal fabrication may sound like a complex topic, but at its core, it’s simply about taking raw metal and turning it into something useful. Through cutting, bending, welding, and shaping, metal is transformed into products that help us live our modern lives, from cars and buildings to tools and appliances.

Understanding metal fabrication is important not just for engineers or manufacturers but for anyone curious about how the world around them is built. It’s a process that combines creativity, skill, and technology, and it’s all around us every day.

Looking for a Reliable Metal Fabrication Partner? Trust Kirmell Ltd

If you’re searching for a dependable metal fabrication partner to support your business, Kirmell Ltd is here to help. With decades of experience and a commitment to quality, we serve industries across the UK and EU with precision-engineered components and tailored fabrication services.

Whether you’re looking for a reliable supplier for batch components or help with a one-off development project, we have the expertise, equipment, and flexibility to support you.

Here’s what we offer:

  • Presswork: From medium to heavy-duty and deep-drawn pressings, we produce a wide variety of stamped parts using both traditional and CNC-assisted equipment.
  • Fabrication & Assembly: Our team handles welded assemblies and fabricated parts with rapid response capabilities and short-run flexibility.
  • Laser Cutting & CNC Machining: High-precision, cost-effective solutions for small or large volumes, suitable for industrial and engineering applications.
  • Component Development: We work with clients during early design stages and provide prototyping, material selection guidance, and tooling support.
  • Custom Products: We produce a wide range of items like pallet feet, nesting plugs, cubicle hardware, ladder standoffs, and more, all manufactured to ISO 9001:2015 and ISO EN1090 standards.

From rapid turnaround and flexible production to long-term supply partnerships, Kirmell is here to simplify your fabrication process and deliver components you can trust.

Ready to get started?

Visit our Contact Page and fill out the form provided to get in touch with our experts. 

FAQs 

 

What does a metal fabricator do?

A metal fabricator is someone who cuts, shapes, and joins metal to make useful parts or products. They use tools and machines to turn raw metal into things like frames, brackets, or gates. Metal fabricators follow drawings or designs to make sure each piece is the right size and shape.

 

What are examples of metal fabrication?

Metal fabrication is used to make many everyday items. Examples include car parts, metal doors, fences, kitchen sinks, shelves, and parts of machines. It also includes things like steel beams for buildings and pipes for plumbing. If it’s made from metal and has a shape, it likely came from metal fabrication.

 

Is metal fabrication done by hand or by machines?

Both! Some small or detailed work is done by hand using simple tools, but most modern metal fabrication is done with machines like laser cutters, press brakes, and welding machines. These machines help make parts faster and more accurately.

 

What materials are used in metal fabrication?

Common materials include steel, stainless steel, aluminium, copper, and brass. The choice depends on what the product will be used for. For example, stainless steel is great for kitchens because it doesn’t rust, while aluminium is light and good for cars or aircraft.

 

Can I get custom metal parts made?

Yes! at, Kirmell, we make custom parts based on your design or idea. Whether you need one special item or hundreds of the same part, custom fabrication can be done to fit your exact needs.

 

A factory worker performing welding duties

Different Types of Welding and How They’re Used

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Welding is one of the foundational processes in manufacturing and construction. Whether it’s the creation of skyscrapers, bridges, automobiles, pipelines, or even delicate medical devices, welding plays a crucial role in joining materials together. It involves melting the base materials, usually metals or thermoplastics, and often adding a filler material to form a strong joint once cooled.

Understanding the different types of welding processes is essential for selecting the right one based on the application, materials, strength requirements, cost, and precision needed. In this guide, we’ll explore the most common welding types, how they work, their pros and cons, and where they’re commonly used.

How Welding Works?

Welding works by applying heat, pressure, or both to fuse materials. The energy source can vary depending on the welding method. It might be an electric arc, gas flame, laser, electron beam, friction, or ultrasonic vibration. Here are the basic steps of most welding operations:

  • Preparation: The surfaces to be joined are cleaned and aligned.
  • Welding: Heat is applied to the materials using the selected welding method.
  • Filler Material (Optional): In many types of welding, a filler metal is added to strengthen the joint.
  • Cooling: The molten material cools down and solidifies, forming a strong bond.
  • Finishing: Excess weld material or slag is removed for a clean finish.

Each welding technique has different characteristics, advantages, limitations, and applications depending on the materials, thickness, position, and environment.

A worker welding two metal joint

Different Types of Welding

Here are the common types of welding used in industrial processes throughout the world:

1. MIG Welding (Metal Inert Gas Welding)

MIG welding is one of the most commonly used and versatile welding processes in both industrial and personal projects. Developed in the 1940s for welding non-ferrous materials like aluminium and magnesium, it has since evolved into a staple for welding steel and other metals. It is a type of arc welding that feeds a continuous solid wire electrode through a welding gun into the weld pool, joining the base materials together.

At Kirmell, MIG welding is widely used in the fabrication of mild steel and aluminium welding components due to its high efficiency, clean welds, and suitability for large-scale production. Our engineers rely on this method for fabricating structural frames, machine parts, and sheet metal products where consistent weld quality and speed are critical.

Looking for clean, efficient welding on your next project? Get in touch with Kirmell or explore our MIG capabilities through our brochure.

How It Works:

The welding gun continuously feeds a consumable wire electrode and releases an inert gas (usually argon or a mix with CO₂) to shield the weld area. When the arc forms between the electrode and the workpiece, both the base material and the wire melt to form the weld.

Common Uses:

  • Automotive manufacturing and bodywork
  • Furniture and metal fabrication
  • Home DIY projects
  • Sheet metal welding
Advantages Limitations
Easy to learn and operateLess suitable for outdoor use (wind affects shielding gas)
High welding speed and productivityNot ideal for thick materials
Produces clean welds with minimal slagRequires clean surfaces for quality welds

2. TIG Welding (Tungsten Inert Gas Welding)

TIG welding is considered the most precise and aesthetically refined welding process available. Developed in the 1940s to meet the aerospace industry’s need for strong, high-integrity welds on thin materials like aluminium and magnesium, TIG is now used anywhere high-quality, detailed welds are essential. It uses a non-consumable tungsten electrode and a separate filler rod (if required), all shielded by an inert gas like argon.

How It Works:

An electric arc is created between a tungsten electrode and the base metal. An inert shielding gas (typically argon) protects the weld area. The welder may manually feed filler material when needed.

Common Uses:

  • Aerospace components
  • Automotive exhaust systems
  • Stainless steel welding and non-ferrous metals like aluminium and magnesium
  • Artistic metalwork and piping
Advantages Limitations
Very clean and aesthetically pleasing welds
Slower process compared to MIG
Excellent for thin or delicate materials

Requires high skill and control
No spatter or slag
More expensive equipment setup

Welding process in a factory

3. Stick Welding (SMAW – Shielded Metal Arc Welding)

Stick welding is one of the oldest and most widely practised welding techniques globally. Its simplicity and ruggedness make it a top choice for heavy-duty applications, especially in outdoor or harsh environments. 

The welding equipment method used here consists of a consumable electrode coated in flux, which creates a gas shield and slag layer as it burns, protecting the molten weld from contamination.

SMAW is especially useful for welding thick materials like structural steel and is often used in shipbuilding, pipeline welding, and construction.

At Kirmell, we often utilise stick welding for structural steel projects, maintenance work, and on-site repairs where material conditions may not be ideal. This method allows our welders to work effectively even on rusty or painted surfaces, making it a reliable choice for fabricating heavy machinery frames and support beams.

Have a rugged job or on-site requirement? Get in touch with us and learn about durable solutions tailored to your industry.

How It Works:

An electric arc is formed between a flux-coated electrode (the “stick”) and the base material. The flux coating melts to create a protective gas shield and slag to cover the weld pool.

Common Uses:

  • Building construction
  • Shipbuilding
  • Pipeline welding
  • Heavy equipment repair
AdvantagesLimitations
Inexpensive and portable equipment
Generates slag that must be cleaned
Effective in windy and outdoor conditions
Less precise than MIG or TIG
Works on dirty or rusted materials
Not ideal for thin metals

4. Flux-Cored Arc Welding (FCAW)

The Flux-Cored Arc Welding is a variation of MIG welding but is designed for tougher conditions and heavier materials. It was developed as an alternative to shielded metal arc welding and combines the benefits of both MIG and Stick welding. FCAW uses a tubular wire filled with flux instead of a solid wire, allowing it to be used with or without a shielding gas, depending on the application.

This process is particularly favoured in construction, shipbuilding, and heavy equipment manufacturing due to its high deposition rates and deep weld penetration. Its ability to operate effectively outdoors and in windy conditions makes it more versatile than traditional MIG, especially when building or repairing large metal structures.

How It Works:

The flux core inside the wire creates shielding gases and slag as it burns. It can be self-shielding (no gas needed) or dual-shielding (additional gas used).

Common Uses:

  • Heavy steel construction
  • Structural beams and bridges
  • Shipbuilding
  • Outdoor fabrication
Advantages:
Limitations
High deposition rate
More spatter and slag than MIG
Effective for thick materials
Heavier equipment
Performs well outdoors
Not suitable for thin materials

metal welding process

5. Laser Beam Welding (LBW)

Laser Beam Welding is a precise, high-energy fusion welding technique that uses a focused laser beam to melt and join metals. It is especially valuable in industries that demand fine detail, minimal heat distortion, and high automation potential. The process produces narrow, deep welds with a very small heat-affected zone (HAZ), making it ideal for applications requiring tight tolerances.

Originally developed for aerospace and defence, laser welding is now common in the automotive industry for joining body panels and in electronics for delicate assemblies.

To understand more about how laser technology is revolutionizing material processing, check out our guide on What is Laser Cutting in Manufacturing: A Beginner’s Guide.

How It Works:

The laser generates intense heat, melting the joint area. It can be automated and used in environments requiring tight tolerances and low distortion.

Common Uses:

  • Automotive and aerospace sectors
  • Electronic components
  • Medical devices
  • High-precision metal parts
Advantages:
Limitations
High-speed, accurate welding
Very expensive
Minimal heat-affected zone
Requires a clean work surface
Clean finish and low distortion
Not suited for thick materials

6. Ultrasonic Welding

Ultrasonic welding is a solid-state process that uses high-frequency mechanical vibrations under moderate pressure to join materials, typically plastics and thin metals. The friction generated at the interface causes localised melting or softening, forming a strong bond without requiring heat input from an external source.

This method is widely used in industries where cleanliness, speed, and precision are paramount. In electronics, ultrasonic welding is used for wiring and microcircuit assembly. In medical device manufacturing, it is used to assemble plastic components without contaminating the product.

How It Works:

The materials are held together under pressure while ultrasonic vibrations are applied, creating heat through friction at the joint interface.

Common Uses:

  • Medical and electronic components
  • Toy and packaging industries
  • Wire harness assembly
  • Small plastic parts
AdvantagesLimitations
No need for solder or adhesives
Not suitable for large or thick parts
Fast and clean processLimited to thermoplastics and thin metals
Precise and controlled
Requires specialised equipment

Conclusion

Welding is a foundational process in manufacturing, construction, and design. From the robust and rugged stick welding to the fine-tuned precision of TIG and laser welding, each type offers specific benefits based on the materials, project requirements, and working conditions.

Kirmell’s Welding & Manufacturing Services

As a trusted UK-based precision manufacturer, Kirmell provides high-quality welding and fabrication services to support a wide range of industrial needs. Our facility is equipped to handle both light and heavy-duty projects across sectors such as construction, infrastructure, and machinery.

Our Welding Capabilities Include:

  • MIG and Stick welding for mild steel, stainless steel, and aluminium
  • Custom fabrication of frames, enclosures, panels, and support structures
  • CNC machining and laser cutting for tight-tolerance components
  • ISO 9001:2015 certified processes to ensure quality and consistency

Kirmell offers not only technical expertise but also a strategic location in the UK, giving EU clients a cost-effective and low-tariff alternative to outsourcing in Asia or the U.S., especially relevant in today’s volatile trade environment.

Need a trusted welding and supply chain partner in the UK? Partner with Kirmell today to strengthen your operations.

FAQs 

 

Which welding method is best for beginners?

MIG welding is generally considered the best option for beginners. It’s easy to learn, produces clean welds, and is ideal for light to medium metal fabrication like auto repairs, furniture, and DIY projects.

 

What is the safest welding process?

While all welding processes can be safe when proper precautions are taken, MIG welding is often considered one of the safest due to its ease of control and minimal open arc exposure. However, personal protective equipment (PPE) and good ventilation are essential for any welding type.

 

How hot is a welding arc?

A welding arc can reach temperatures between 6,000°C to 10,000°C (10,800°F to 18,000°F) depending on the method. This intense heat is what allows metals to melt and fuse together, so safety measures like arc shields and fire-resistant clothing are a must.

 

What types of welding services does Kirmell offer?

Kirmell offers MIG, TIG, and Stick welding as part of its full-service metal fabrication capabilities. These are suitable for steel, aluminium, and stainless steel projects ranging from structural frameworks to custom components.

 

US and UK economy impact

How US Tariffs Are Reshaping the Future of UK Manufacturing?

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In a landmark move in April 2025, the U.S. government under President Donald Trump rolled out a sweeping new set of tariffs, collectively referred to as “Liberation Day Tariffs.” While they primarily targeted China, the ripple effects have cascaded across Europe, especially the United Kingdom. For UK manufacturers—already grappling with rising energy costs, post-Brexit trade complications, and supply chain bottlenecks—these tariffs have injected fresh uncertainty into an already delicate sector.

From steelworks in Scunthorpe to precision presswork firms in the Midlands, UK manufacturers are facing a historic reshuffling of export strategies and domestic capabilities. This article breaks down the U.S. tariffs, how they’re affecting various UK industries, especially heavy manufacturing, and how companies like Kirmell Ltd are stepping in to offer supply chain stability amid this turmoil.

What Are the US Tariffs?

On April 2, 2025, Donald Trump declared a national trade emergency, citing unfair foreign competition and trade deficits. Invoking the International Emergency Economic Powers Act (IEEPA), his administration imposed:

  • A 10% universal tariff on all imports into the U.S.
  • An additional 25% reciprocal tariffs on key sectors like steel, aluminum, and automobiles
  • A targeted 54% effective tariff rate on Chinese imports. Which has increased to a whopping 145%. Read more about those on our blog about US tariffs on China. 

Though the UK received relatively moderate tariffs compared to China or Germany, sectors that rely heavily on transatlantic exports have not been spared. The new tariffs build on trade tensions first sparked during the 2018–2020 U.S.-China trade war, which disrupted global supply chains and encouraged localization of production in key industries.

UK and US flags

Impact on UK Heavy Manufacturing

Many key industries in the UK have been impacted by these tariffs. The most prominent ones are:

  • Steel Industry

The UK steel industry has long relied on the U.S. as a key export market. With 25% tariffs, British steel is priced out of competitiveness in the American market.

  • British Steel, one of the largest producers, has proposed shutting down its blast furnaces in Scunthorpe, putting up to 2,700 jobs at risk.
  • Energy costs and environmental levies had already dented profitability; tariffs have accelerated this downturn.

Producers now face a stark choice: scale down operations or reorient toward European and domestic markets.

  • Aluminum

Aluminium exporters are in a similarly precarious position. The Aluminium Federation (ALFED) has raised serious concerns about the incoming 25% tariffs on aluminium imports into the US, set to take effect on 12 March 2025. The impact is being felt across a wide range of industries that depend on aluminium products—most notably aerospace, automotive, construction, and electronics.

Furthermore, The Independent notes that the UK government suggests that about 6% of aluminium exports by volume go to the U.S. businesses operating in this sector are expected to feel the impact of the escalating trade war. 

UK-based aluminium producers, including large enterprises and SMEs, have long relied on U.S. buyers to export lightweight structural components, building façades, electric vehicle parts, and precision engineering applications.

  • Automotive Sector

UK car manufacturing exports nearly 13% of its total production to the U.S., including top brands like Jaguar Land Rover, Rolls-Royce, and Mini. The new 25% tariffs on both finished vehicles and parts have delivered a direct blow.

In 2024, the UK produced approximately 780,000 cars, with about 16.9% of these exports destined for the U.S. market, equating to over 101,000 vehicles. This underscores the significant role the U.S. plays as a key export destination for UK car manufacturers. ​

The U.S.’s imposition of a 25% tariff on imported vehicles and parts has raised concerns about the competitiveness of UK automotive exports. The Institute for Public Policy Research (IPPR) has warned that such tariffs could put over 25,000 UK car manufacturing jobs at risk, particularly affecting employees at companies like Jaguar Land Rover and the Mini plant in Oxford.

workers working in a manufacturing industry

  • Impact on Other UK Industries

Some other UK industries that have been impacted by the US tariffs include:

  • Pharmaceuticals & Medical Devices:

Though not directly tariffed, these sectors face delays and cost increases due to shipping issues and rising prices for U.S. ingredients. Regulatory divergence post-Brexit adds further complexity for exporters.

  • Fashion & Apparel:

Luxury and mid-tier UK brands now face 10% import tariffs, reducing demand from U.S. retailers. Price-sensitive segments are particularly impacted.

  • Electronics & Electrical Equipment:

This sector is indirectly affected by higher raw material costs, chip shortages, and declining investor confidence in global supply chains.

CNC Machining and Metal Presswork: Rising Costs, Shrinking Margins

Precision manufacturing sectors like CNC machining, laser cutting, and presswork are vital to the UK’s heavy and light industrial supply chains. However, these sectors are facing increasing pressure due to:

  • Higher costs for imported raw materials, especially metals, are impacted by U.S. tariffs
  • Decreased demand from U.S.-based clients who are cutting back on UK-sourced components
  • Longer production cycles caused by disrupted logistics and uncertainty in export timelines

The Midlands, historically a stronghold for UK precision engineering, is particularly affected as manufacturers re-evaluate or delay orders due to shifting global trade policies.

In this environment, Kirmell Ltd offers a crucial lifeline. Based in Birmingham, Kirmell provides UK-manufactured components using CNC machining, presswork, and laser cutting, reducing dependency on imported raw materials and enabling faster local turnaround. 

Our commitment to quality ensures that manufacturers can adapt quickly to changing order volumes without compromising standards. Contact us now for more information, or read our brochure to understand what we offer and how we can help you. 

Recommendations for UK Manufacturers

Here are some strategic recommendations for UK manufacturers based on insights and expert opinions:

  • Diversify Export Destinations

With the imposition of U.S. tariffs, UK manufacturers are encouraged to explore alternative markets such as the European Union (EU), the Association of Southeast Asian Nations (ASEAN), and the Gulf Cooperation Council (GCC). These regions offer growing industrial demand and present opportunities to mitigate reliance on U.S. exports.​

For instance, the UK’s accession to the Comprehensive and Progressive Agreement for Trans-Pacific Partnership (CPTPP) in December 2024 opened doors to new markets and enhanced trade prospects in the Asia-Pacific region. ​

Similar agreements can be signed with other countries and regional organisations where UK doesn’t have to rely on the US that much. 

  • Invest in Domestic Supply Chains

Global trade volatility has made it essential for UK manufacturers to reinforce their domestic sourcing networks. Reducing dependence on overseas suppliers not only lowers exposure to tariffs but also improves lead times, cost predictability, and operational control.

A report by Capgemini indicates that UK companies plan to invest approximately $650 billion over the next three years to reshore and nearshore their manufacturing and supply chains, aiming to mitigate supply chain disruptions and geopolitical risks. ​

Many firms are turning to local precision manufacturers like Kirmell Ltd, which offers the latest manufacturing methods and welding solutions for industrial applications. Our ISO 9001:2015 certification ensures consistent quality.

  • Engage in Policy Advocacy for Trade Exceptions

Active engagement with policymakers is crucial for securing favorable trade terms and mitigating the adverse effects of tariffs. Industry associations and business councils can play a pivotal role in advocating for sector-specific exemptions and negotiating trade agreements that protect the interests of UK manufacturers.​

The UK’s ongoing efforts to establish strategic trade relationships, as outlined in various government publications, underscore the importance of collaborative policymaking in navigating the complexities of global trade. ​

heavy machinery in a manufacturing planet

How Can Kirmell Help UK Manufacturers?

With expertise in heavy industrial manufacturing and export-ready operations, Kirmell Ltd supports businesses across the UK and Europe in strengthening their production strategies as global trade becomes more volatile.

What Kirmell Offers EU and UK Manufacturers:

  • Precision Manufacturing – Presswork, laser cutting, CNC machining, fabrication, and welding tailored for industrial and engineering use.
  • Component Supply & Support – A dependable source of UK-manufactured components to replace disrupted imports from China or the U.S.
  • Prototype & Development Assistance – Fast tooling and design support to help launch or refine product lines quickly and reliably.
  • ISO 9001:2015 Certified – Consistent quality and performance that meets international industry standards.
  • Export-Friendly UK Location – Strategically located outside EU-wide tariffs, offering smooth access to European markets and insulation from U.S.-China duties.
  • Stable Supply Chain Partnership – Enables manufacturers to diversify sourcing and reduce dependence on high-risk trade regions.

Contact us now for more information and get in touch with our experts. 

Conclusion

The U.S. 2025 tariffs have forced a reckoning in UK manufacturing. From steel to surgical tools, nearly every industrial vertical has felt the sting of new trade barriers. However, this disruption also presents an opportunity to localise supply chains, reinvest in domestic production, and reduce long-term reliance on unpredictable global partners.

With industry players like Kirmell Ltd. offering scalable, high-quality alternatives for presswork, fabrication, and CNC machining, the UK is not just bracing for the storm—it’s building the foundations for a more self-reliant manufacturing future.

 

 

FAQ’s

 

How will US tariffs affect UK manufacturing in 2025?

US tariffs on key UK exports like automotive parts, aluminium, and machinery are making British products more expensive in the American market. This is forcing many UK manufacturers to rethink their export strategies and look for alternative trade routes or local markets.

 

 

What industries in UK manufacturing are most impacted by US tariffs?

Sectors such as automotive, aerospace, and aluminium are among the most affected. These industries have strong export ties to the US and are now seeing higher tariff rates, making UK goods less competitive abroad.

 

How can EU alternatives help UK manufacturers deal with US tariffs?

As a result of US tariffs, many UK manufacturers are exploring EU alternatives to secure their supply chains and expand their customer base within Europe. Nearshoring to the EU offers lower tariffs, reduced shipping costs, and improved trade stability.

 

How can Kirmell Ltd help UK manufacturers mitigate the impact of US tariffs?

By offering localized manufacturing solutions, Kirmell Ltd enables UK manufacturers to reduce reliance on international supply chains affected by US tariffs. Their expertise in producing components like pallet feet, metal pressings, and cubicle hardware allows for greater control over production and costs.

 

What is the future of UK manufacturing in 2025?

The future of UK manufacturing in 2025 depends on how effectively companies adapt to global trade changes. While US tariffs present serious hurdles, there are also new opportunities in green manufacturing, regional trade within Europe, and digital transformation of production processes.

 

laser cutting technology

What is Laser Cutting in Manufacturing: A Beginner’s Guide

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Using laser cutting technology, industries are capable of producing designs with high precision and efficiency. Nowadays, it is used in everything from aerospace to automotive to medical to electronics manufacturing. 

This guide provides a comprehensive overview of laser cutting, how it works, its components, machines, and its limitations. 

What is Laser Cutting?

laser cutting machine in work

Laser technology involves cutting through materials with an extremely precise laser beam, by melting, burning, or vaporising the metal with the laser, a smooth, clean edge is created.

Laser-cutting machines operate on a relatively simple but highly efficient principle, which is explained below:

  • Laser Generation. The high-intensity laser is generated by a device known as a laser resonator. Depending on the laser type (CO2, fibre, etc.), the light is generated in a different manner.
  • Beam Control. The laser beam is focused and directed onto the workpiece by mirrors and lenses. Focused laser beams produce intense heat that melts, vaporises, or burns the materials they touch.
  • Cutting Process. Laser beams burn, melt, or vaporise material as they move across it, resulting in a clean cut. In order to maintain a clean cutting area, molten materials are usually expelled with gases such as nitrogen and oxygen.
  • Motion Control. A laser cutting machine is equipped with a CNC (Computer Numerical Control) system, which guides the laser as it travels along the material based on the design file.

This process offers a high level of precision, capable of cutting thin metals and complex shapes with fine detail.

At Kirmell, we use advanced laser cutting systems to deliver precise, clean cuts for industrial and commercial applications. Whether it’s thin sheet metal or detailed component work, our services are designed to reduce waste and maximise production quality.

How Many Types of Lasers Are Used in Manufacturing?

Different types of laser technology are used in laser cutting machines, each suitable for a specific application and material. There are several types of lasers commonly used in cutting machines, including:

  • CO2 Lasers

A CO2 laser uses a mixture of carbon dioxide, hydrogen, and nitrogen to generate laser light. Lasers of this type are ideal for cutting materials that are not made up of metal, for instance, wood, plastic, and glass.

Several industries use CO2 lasers, such as sign making, woodworking, and acrylic cutting.

  • Fibre Lasers

Lasers generated by fibres use a solid-state medium, often ytterbium, to generate their laser light. Fibre optic cables are then used to transmit the laser.

A fibre laser is well known for its ability to cut metals very precisely, especially reflective metals like aluminium and brass. The automotive industry and the aerospace industry use them frequently.

  • Diode Lasers

A diode laser is a solid-state laser that operates with semiconductor diodes as the laser source. These machines are often used to engrave fine details on thin materials and to cut thin objects.

A diode laser is commonly used for applications requiring low to medium power, such as engraving on jewellery or medical equipment.

  • Neutron-doped Yttrium Aluminium Garnet (Nd:YAG)

These lasers use neodymium ions doped yttrium aluminium garnet crystals to generate light. Lasers of this type produce wavelength-specific light.

It is commonly used in high-precision applications such as the manufacturing of medical devices, aeronautics, and research laboratories.

Laser cutting machine cuts through a metal

Types of Laser Cutting Machines

There are several types of  machines available on the market, each designed for specific needs and applications:

  • 2D Laser Cutting Machines

Machines such as these are used to cut flat materials. Precision shapes and patterns can be cut with the laser head moving along the X and Y axes.

The sheet metal industry often uses this tool for cutting metals like aluminium, steel, and stainless steel.

  • 3D Laser Cutting Machines

A 3D laser cutting machine uses a combination of 3-axis and 5-axis movements to cut three-dimensional objects. They are capable of creating intricate shapes with a high degree of precision.

Often used for manufacturing 3D parts for the automotive, aerospace, and medical industries. Read in detail about 2D and 3D laser cutting and their differences. 

making a design using laser cutting machine

  • Tube Laser Cutting Machines

This type of machine is specifically designed to cut tubular materials. During the laser cutting process, the tube is rotated in a fixture while it cuts through its surface.

Tubular materials are used in furniture, automotive, and structural components.

If you need industry-leading laser cutting technology or expert consultation, Kirmell provides both the machinery and support you need to optimise your manufacturing process. Contact us right now to learn more about our capabilities and how we can assist you.

How Does a Laser Cutting Machine Work?

Laser-cutting machines are sophisticated systems that use several key components to cut a variety of materials with high precision and quality. All of these components play a critical role in the machine’s performance, no matter the thickness of the material or how fast or intricate the cut is. 

We take a closer look at the key components of laser-cutting machines below.

  • The Laser Source

Laser cutting begins with a laser generator, which emits a beam of highly concentrated light. The type of generator depends on the material CO2 for non-metals and fibre lasers for metal laser cutting.

  • Beam Delivery System

Once generated, the beam is directed through a system of mirrors or fibre-optic cables. This setup guides the laser to the cutting head, where it’s further focused to a precise point using a lens.

  • Material Interaction

The focused beam heats the material to its melting or vaporisation point. Simultaneously, a stream of gas (like oxygen or nitrogen) is used to blow away molten material, leaving a clean, smooth cut.

  • CNC-Controlled Movements

Modern systems are operated using CNC (Computer Numerical Control), which interprets digital designs from CAD software and moves the laser with micron-level accuracy. This automation allows for repeatability and complex patterns in custom laser-cut components.

CNC Laser cutting machine

 

What Metal Materials Can Be Cut by Laser Cutting Machines?

The laser cutting machine is a versatile tool for cutting a wide range of metals with high precision. 

In the following sections, we will discuss the types of metal materials which can be cut using laser technology, their thickness, and how much power is required for optimal cutting performance.

  • Mild Steel (Carbon Steel)

Mild steel is one of the most frequently used metals that is cut using laser cutting since it is relatively inexpensive and easy to cut. A wide range of industries use it, including construction, automotive, and factory production.

Thickness Range. With sufficient power and efficiency, lasers can cut mild steel from 0.5mm and up to 25 mm or more in thickness.

It’s all about laser power. Lasers with a power of 1kW to 2kW are typically sufficient for cutting mild steel up to 3 mm thick. Mild steel sections thicker than 15mm or 25mm can be cut more efficiently by lasers with higher powers, such as 3kW or 6kW.

  • Stainless Steel

One of the most common laser-cutting materials is stainless steel, which resists corrosion. Due to its strength and durability, it’s often used in the medical and food industries.

Thickness Range. With lasers, stainless steel can be cut at thicknesses between 0.5 mm and 25 mm. The use of specialised equipment and a higher-power laser may be required when cutting thicker stainless steel.

Laser Power. Lasers with a power range of 1kW to 2kW can be used on stainless steel sheets up to 3 mm thick. Lasers with a power of 3kW are recommended for cutting stainless steel sheets between 6 and 12 mm thick. Stainless steel sheets exceeding 12 mm in thickness require lasers with a power of 4kW to 6kW for accurate cutting.

  • Aluminum

Laser cutting is possible because aluminium is lightweight, non-corrosive, and heat conductive. The reflective nature of aluminium makes it challenging to cut, requiring a laser with special features.

Thickness Range. It is possible to cut aluminium to thicknesses ranging from 0.5 mm to 20 mm. If you want to cut thicker materials with a clean edge, you may need a more powerful laser.

Laser Power. Typically, 1kW to 2kW lasers can be used to cut thin aluminium sheets (up to 3 mm). An aluminium section thicker than 5mm will require a laser power of 3kW to 6kW. 

Aluminium is also often cut using fibre lasers since CO2 lasers do not cope well with its reflective properties.

  • Copper

Copper has excellent conductivity and corrosion resistance and is used in electronics and electrical applications. Despite this, its high reflectivity and thermal conductivity can make cutting it more challenging.

Thickness Range. Generally, copper sheets with a thickness ranging from 0.5 to 10 mm are suitable for laser cutting. The power and cutting techniques required to cut thicker sheets are specialised.

Laser Power. Lasers of 3kW to 6kW are typically used to cut copper sheets. The high power needed to achieve a clean cut is due to the fact that copper dissipates heat quickly.

  • Brass

Brass is another metal commonly processed by laser cutting. A brass product is valued for its strength, resistance to corrosion, and attractive appearance.

Thickness Range. Lasers can cut brass in thicknesses from 0.5mm to 10mm effectively.

Laser Power. For effective cutting of brass, you need about 3kW to 6kW of laser power.

Kirmell’s laser cutting services are ideal for processing a wide range of metals, including mild steel, stainless steel, aluminium, and brass. With advanced fibre laser machines, we can handle custom thickness requirements while ensuring minimal waste and clean finishes every time. Contact us now for your project to get a quote from our experts. 

metals cut using laser machines

Limitations of Laser Cutting

Despite offering so many benefits, this technology has some drawbacks and limitations too, such as:

  • Initial Investment Costs

Industrial-grade laser cutters, especially those used for metal laser cutting, can be expensive. However, the long-term savings in time and precision often justify the initial spending.

  • Material-Specific Challenges

Some highly reflective or heat-sensitive materials require special care. For instance, cutting copper or PVC can be problematic without the right laser system or fume extraction measures.

  • Thickness Constraints

While fibre lasers can handle thick metals, there’s a point where other methods like plasma cutting become more efficient and cost-effective.

  • Maintenance Requirements

Lenses, mirrors, and filters require regular cleaning and occasional replacement. A well-maintained system ensures long-term accuracy and operational safety.

  • Safety Concerns

Laser systems can cause burns, fires, or eye damage if mishandled. Operating one safely requires proper training, protective gear, and ventilation.

Laser Cutting Solutions by Kirmell

At Kirmell, we specialise in providing advanced laser-cutting products tailored to your specific needs. For those seeking industry-leading laser cutting solutions, we offer the technology and expertise to optimise your manufacturing processes. 

Visit Kirmell to learn more about our services, or get in touch with us to discuss how we can support your business with our cutting-edge laser technology.

Conclusion

Laser cutting in manufacturing has fundamentally transformed how we produce goods, offering a blend of accuracy, speed, and flexibility. Whether used for crafting one-of-a-kind art pieces or mass-producing parts for global industries, its impact is undeniable.

From metal laser cutting in aerospace to designing custom laser-cut components for fashion, the technology is only growing more powerful and accessible. As we move toward smarter, greener production methods, laser cutting will remain at the heart of innovation and creativity.

So whether you’re a curious beginner, a designer, or an engineer, diving into laser cutting opens up endless possibilities shaped by light, powered by precision.

FAQ’s

 

What materials can be cut using laser cutting machines?

Laser cutting machines can cut a wide variety of materials, including metals (like mild steel, stainless steel, aluminium, copper, brass, and titanium), non-metals (like wood, plastic, acrylic, and glass), and composites. The type of laser used (CO2, fibre, or diode) determines which materials can be effectively cut.

 

What is the difference between CO2 and fibre lasers?

CO₂ lasers are gas-based and ideal for cutting non-metallic materials like wood, acrylic, and plastic. Fibre lasers, on the other hand, are solid-state and highly efficient for cutting metallic materials such as steel, aluminium, and brass due to their higher power and precision.

 

How precise is laser cutting compared to traditional cutting methods?

Laser cutting offers exceptional precision, often within ±0.1 mm, allowing for intricate designs and detailed components. This level of accuracy surpasses many traditional cutting methods, like mechanical saws or plasma cutting, especially for fine or complex shapes.

 

Is laser cutting suitable for mass production?

Yes, laser cutting is ideal for both prototyping and large-scale production. Its automation capabilities, fast processing speed, and integration with CAD/CAM software make it highly efficient for mass manufacturing while maintaining consistent quality.

 

What are the safety precautions for using laser cutting machines?

Operators should wear protective eyewear, ensure proper ventilation, and follow all machine safety guidelines. Training is essential, as lasers can cause burns, eye damage, or fires if misused. Regular maintenance and using enclosed laser systems can further enhance safety.

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