Tag Archive for: metal fabrication

Advantages and Role of Fabrication in Manufacturing

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We live in a world built by manufacturing. From the cars we drive to the appliances in our homes and even the chairs we sit on, most of the things around us are made in factories. But before these products reach us, they go through many steps, one of which is fabrication.

Fabrication plays a very important role in turning raw materials, especially metal, into useful parts and products. It is used in almost every industry, and without it, modern life wouldn’t be the same.

In this article, we will explain in simple words what fabrication means, how it helps in manufacturing, and why it is so useful today.

What is Fabrication?

Fabrication means creating something from raw material. In manufacturing, this usually means taking flat metal sheets or metal bars and turning them into parts by cutting, shaping, bending, and joining them.

The main goal of fabrication is to produce parts that are ready to be used in a final product. These can be small items like nuts and bolts or large things like steel frames for buildings.

So, fabrication is not just one action; it is a complete process that includes many steps. These steps work together to create a finished, usable product. Read in detail about fabrication in our separate guide. 

a worker doing metal fabrication

Why is Fabrication Important in Manufacturing?

Fabrication is one of the most essential parts of the manufacturing process. Without it, industries wouldn’t be able to produce parts, components, or structures that are needed to build finished products. It not only brings product designs to life, but it also ensures that every piece is made to match real-world usage needs.

Let’s take a closer look at why it matters so much:

  • The Starting Point of Production

Before something can be assembled, its parts must be made. Fabrication is often the first physical step in production. It creates the metal parts that form the skeleton or structure of many products, from car bodies to shelves and industrial machinery.

  • Enables Complex Products

Modern products often include hundreds or even thousands of parts. Fabrication allows manufacturers to produce detailed and complex shapes that fit together perfectly. Whether it’s housing for electronics or structural components for a building, fabrication helps meet high design standards.

  • Essential for Custom Projects

Some businesses don’t need thousands of the same item they need custom parts built just for them. Fabrication is flexible enough to produce unique, small-batch items based on specific needs. This is very useful in industries like architecture, medical devices, or machinery, where no two projects are the same.

  • Reduces Dependency on Outsourced Parts

Companies that have in-house fabrication capabilities don’t have to rely on external suppliers for basic components. This gives them more control over quality, production speed, and costs. It also improves delivery timelines and reduces supply chain issues.

  • Supports Fast Prototyping and Product Testing

Before launching a new product, companies need to test and refine their ideas. Fabrication allows them to quickly build prototypes using real materials. This speeds up the product development process and helps catch design problems early.

  • Improves Product Strength and Safety

Fabricated metal parts are usually strong, durable, and long-lasting. They are capable of handling weight, stress, pressure, and other challenging conditions. This makes them ideal for high-performance environments such as automotive manufacturing, aerospace, construction, and transportation.

  • Critical in Almost Every Industry

From farming to furniture, and medical tools to mobile phones, fabricated parts are used everywhere. The versatility of fabrication means it fits the needs of multiple industries, making it a universal manufacturing solution.

Welder working in a factory, joining steel parts with a welding machine

Types of Fabrication Techniques

Fabrication is not just one single process. It includes a variety of methods that each serve a different purpose. These methods can be manual, semi-automated, or fully automated using machines and computer systems. Let’s explore the most common and important types of fabrication:

  • Cutting

Cutting is often the first step in fabrication. It involves taking a sheet, rod, or tube of metal and trimming it down to size. This can be done with basic tools like saws or with advanced machines like:

  • Laser cutters: For highly precise and smooth cuts
  • Plasma cutters: For thick metal sheets and heavy-duty jobs
    Water jet cutters: For materials that can’t handle heat

Each type of cutting is chosen based on the material type, thickness, and required finish.

  • Bending and Forming

This technique involves reshaping flat metal into angles, curves, or custom forms. It is done using press brakes, rollers, or hand tools. Forming is very important when creating brackets, frames, cabinets, or panels that must fit specific designs or sizes.

  • Welding

Welding is the process of joining two or more pieces of metal together by melting their edges and fusing them. It creates a very strong bond and is used in everything from car frames and structural beams to gates and furniture. Popular welding techniques include MIG welding, TIG welding, and spot welding.

  • Punching and Notching

Punching uses a machine to push a tool through the metal, creating holes or cutouts. Notching removes part of the metal at the edge or corner. These techniques are often used to make space for screws, bolts, switches, or wiring.

  • Shearing

This is a cutting method that works like a big pair of scissors. It’s used to cut straight lines through sheet metal without producing chips or shavings. Shearing is fast and clean, making it ideal for basic cuts before shaping.

  • Stamping and Presswork

Stamping uses a die and a press to form metal into a specific shape. This method is commonly used for making metal parts in large numbers. Items like car panels, electrical boxes, and appliance casings are often made using stamping.

A worker welds metal in a factory, wearing protective gear and a welding torch

  • Machining (CNC)

Machining involves removing material using tools like drills, lathes, or mills. When controlled by a computer, it’s called CNC machining (Computer Numerical Control). It’s ideal for producing very detailed and complex shapes with high precision.

  • Assembly and Finishing

Once all the pieces are ready, they are assembled into a final product using screws, bolts, welding, or adhesives. Then the product may be polished, painted, powder-coated, or treated to prevent rust and wear.

Each of these fabrication techniques can be used on its own or combined in different ways depending on the product’s needs. If you need more details, then check out this guide on Types of Metal Fabrication Processes

At Kirmell Ltd, we offer a wide range of fabrication services tailored to different industrial needs. From manual and CNC-assisted fabrication to welded assemblies and custom-made brackets or fixtures, our team handles everything in-house with precision and flexibility. 

We support both light and medium-duty fabrication projects, ensuring quality at every step and complying with ISO 9001:2015 and EN1090 standards. If you’re looking for a trusted fabrication partner for one-off jobs or ongoing production, get in touch with Kirmell today to discuss your requirements.

Real-World Applications of Fabrication

To better understand the role of fabrication, let’s look at how it’s used in different industries:

Construction

Fabrication is used to build staircases, steel beams, handrails, fences, and scaffolding. These parts must be strong and fit the exact design of the building.

Automotive

Car frames, doors, dashboards, and engine parts are all made using fabrication techniques. High precision and repeatability are essential to keep cars safe and efficient.

Electronics

Fabrication is used to build cases for laptops, servers, switches, and power supplies. These parts are lightweight, strong, and protect sensitive internal components.

Appliances

Fridges, ovens, washing machines, and microwaves all have fabricated metal parts like panels, trays, hinges, and supports.

Furniture

Modern metal furniture often uses fabricated frames, legs, and joints. These parts provide both function and design style.

Medical Equipment

Fabrication is used to produce surgical tools, hospital beds, and device enclosures. Clean finishes and accurate dimensions are especially important in this field.

At Kirmell Ltd, we regularly support clients in the medical, industrial, and commercial sectors by delivering reliable, project-ready fabricated components. Our experience with different fabrication methods allows us to meet high-quality standards while offering quick turnaround and tailored solutions.

A metal table in a metal shop, featuring a machine for fabrication and assembly tasks

Conclusion

Fabrication is more than just cutting or welding metal; it is a complete process that supports every stage of product creation. From simple parts to complex assemblies, fabrication plays a major role in modern manufacturing.

Its benefits, such as speed, accuracy, strength, flexibility, and affordability, make it one of the most useful and widely applied processes across industries. Whether you’re building cars, tools, electronics, or infrastructure, fabrication is the key that makes it all possible.

Looking For Fabrication Services? Reach Out to Kirmell

At Kirmell Ltd, we offer a complete range of fabrication services for industrial clients worldwide. Whether it’s a batch of small metal parts or a large-scale assembly, our team ensures every piece is made with care and precision.

We use the latest technology in laser cutting, CNC machining, presswork, and assembly to deliver parts that meet strict industry standards. Our experts work with clients during the early design stages, offering materials, prototyping, and full production support.

Looking for trusted fabrication support? Contact us at sales@kirmell.co.uk or fill out the contact us form, and we will get in touch with you. 

FAQs 

 

What is fabrication in manufacturing?

Fabrication is the process of turning raw metal into useful parts or products. It includes steps like cutting, bending, welding, and assembling to create items that can be used in machines, buildings, vehicles, and more.

 

Why is fabrication important in manufacturing?

Fabrication is important because it allows us to make strong and reliable parts from metal. These parts are used in almost every product we use daily, from kitchen sinks and car parts to steel structures in buildings.

 

What industries use fabrication?

Many industries rely on fabrication, including construction, automotive, furniture, electronics, medical equipment, and agriculture. Anywhere strong and precise metal parts are needed, fabrication plays a key role.

 

What materials are used in fabrication?

Fabrication uses many types of metal, such as steel, stainless steel, aluminium, brass, and copper. The type of metal used depends on the final product's requirements some must be strong, others lightweight or rust-resistant.

 

Does Kirmell offer fabrication services?

Yes! Kirmell Ltd offers a full range of metal fabrication services, including CNC-assisted fabrication, welded assemblies, and made-to-order metal components. We serve customers across the UK and EU and support projects of all sizes.

 

A person operates a metal cutting machine, skillfully shaping metal pieces

What is Metal Presswork? Understanding The Basics

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We use metal every day, often without even thinking about how it’s shaped into the things around us, like electrical boxes, car panels, kitchen appliances, and small brackets. One of the most common ways metal is formed into these useful parts is through a process called metal presswork. If you’re new to this term, don’t worry. This guide will walk you through the basics of metal presswork in simple language, and by the end, you’ll have a good understanding of how it works and where it’s used.

What is Metal Presswork?

Metal presswork is a process where flat sheets of metal are shaped into different forms using a press machine. This shaping is done by applying pressure with a tool called a “die,” which forces the metal into a specific shape. The result is a finished or semi-finished part that can be used in all sorts of products.

You can think of presswork as using a stamp on a piece of metal. Just like a cookie cutter shapes dough, press tools shape presswork metals into useful items. The metal starts as a thin sheet and ends up as a formed component, ready to be assembled or used on its own.

A worker operates a machine that processes and shapes metal in a manufacturing setting.

Why is Metal Presswork Important?

Metal presswork is an important part of manufacturing because it allows businesses to make large quantities of parts quickly, with great precision and low cost. Since the process is fast and repeatable, it’s widely used in industries like:

  • Automotive (for car body panels and engine parts)
  • Electrical (for boxes, covers, and brackets)
  • Construction (for metal frames and fittings)
  • Appliances (for washing machines, ovens, and fans)
  • Furniture (for metal handles, legs, and frames)

If you’ve ever opened a washing machine or looked under the hood of a car, you’ve seen sheet metal pressings made by metal presswork machines.

At Kirmell Ltd, we understand how essential metal presswork is to modern manufacturing. That’s why we offer reliable and high-quality presswork services for businesses in the EU across the continent in China, Asia and the Americas. Whether it’s short-run batches or full-scale production, our team is equipped to deliver durable, cost-effective components.

Want to learn how we can support your project? Contact us today at sales@kirmell.co.uk or fill out the contact us form. 

How Metal Presswork Works – Step by Step Guide

Let’s break down how metal presswork is done in a simple, step-by-step process:

  • Designing the Part

The process begins with a detailed design of the part. Engineers or designers use CAD (Computer-Aided Design) software to create a digital drawing that shows the size, shape, thickness, and any holes or features the part should have. This drawing also helps in planning the press tools needed to form the metal correctly. In many cases, the design phase includes collaboration with clients to ensure the part meets exact performance and fitting requirements.

  • Selecting the Metal

Next, the right presswork metal is chosen. This is usually in the form of a flat metal sheet or coil. Common materials include steel, aluminium, copper, and brass. Each material has its own strength and flexibility, depending on what the final part is used for.

  • Setting Up the Press

The press machine is set up with the correct die (tooling). The metal sheet is placed between the top and bottom halves of the tool. Once everything is ready, the machine is powered on.

At Kirmell, we have a fully equipped toolroom and skilled engineers who design and manufacture press tools in-house. This allows us to respond quickly to tooling needs or repair requests, making the setup process smooth and efficient for every project.

A person wearing a black glove operates a metal presswork machine

  • Applying the Pressure

The press pushes down with force onto the metal, shaping it into the form of the die. Some presses use slow, heavy pressure, while others use high-speed stamping. The method depends on the size, shape, and material of the part.

  • Removing the Finished Part

Once the metal is shaped, the machine opens, and the new part is removed. It may go through further steps like trimming, hole punching, or bending. Then it’s cleaned, inspected, and sent for finishing or assembly.

A factory worker operates a metal presswork machine surrounded by tools

Types of Metal Presswork Processes

Here are different techniques used in metal presswork.

Blanking

Blanking is when the press cuts a flat shape out of a sheet of metal. Think of it like cutting a cookie shape out of dough. This is usually the first step in making a part.

Piercing

Piercing is used to punch holes into the metal. These could be round holes, slots, or special shapes needed for assembly.

Bending

Bending forms the metal into an angle or curve. For example, bending a flat strip into an L-shape or U-shape is common in brackets and channels.

Deep Drawing

Deep drawing is used when the part needs to be pulled into a deeper shape, like a metal cup, can, or kitchen sink. It stretches the metal without tearing it.

Forming

Forming combines bending and stretching to make complex shapes. It’s often used for parts that need to fit into other components or that have detailed designs.

While presswork involves shaping metal using force and dies, other technologies like laser cutting use high-precision beams to cut materials without contact, ideal for detailed and intricate designs. Read more about these technologies in our separate blog. 

Kirmell Ltd provides custom-made metal pressings across all major presswork techniques, including blanking, bending, piercing, and forming. With a fully equipped toolroom and a skilled in-house team, we can develop new press tools, maintain existing ones, and manufacture everything from stamped washers to precision-formed parts using mild steel, aluminium, spring steel, and more.

Need high-quality metal pressings? Contact Kirmell today at sales@kirmell.co.uk to learn how we can support your production needs.

What Are Sheet Metal Pressings?

Sheet metal pressings are the final parts created by the presswork process. These parts are made from thin sheets of metal and are shaped by pressing, bending, cutting, or stretching. They are usually made in large numbers and used in everyday products and machinery.

Examples of sheet metal pressings include:

  • Car door panels
  • Metal enclosures for electronics
  • Lighting fixtures
  • Wall brackets
  • Electrical boxes
  • Furniture frames

Because pressings are consistent in shape and size, they’re perfect for mass production and make products more affordable to manufacture.

A factory worker operates a machine amid tools and machinery

How Can Kirmell Help You With Presswork Projects?

At Kirmell, we specialise in delivering high-quality presswork metals and sheet metal pressings for businesses worldwide. Whether you need medium to heavy-duty parts, deep-drawn components, or short-run custom work, our workshop is equipped with CNC-assisted and traditional presswork tools.

We also assist clients in early-stage design and can help with prototyping, tooling support, and batch production—all certified under ISO 9001:2015 and EN1090 quality standards.

From single components to complete assemblies, we provide flexible manufacturing that supports your business’s changing needs.

Where is Metal Presswork Used?

You’ll find presswork metal parts in many places, such as:

  • Vehicles: Cars, buses, and bikes all use pressed metal parts in their structure.
  • Buildings: Windows, doors, and metal roofing components are often pressed.
  • Electronics: Metal frames and covers are made using presswork.
  • Household Appliances: Washing machines, ovens, and fans all include pressed metal panels and parts.
  • Furniture: Metal legs, arms, or handles are shaped through pressing.

It’s one of the most common and useful ways to make strong, low-cost, and neat-looking parts.

Is Metal Presswork Right for Your Project?

If you’re designing a product or part and need strong metal pieces in large numbers, metal presswork could be the ideal choice. It’s fast, reliable, and perfect for repeated production. If you’re unsure whether presswork is right for your product, speak with an expert at Kirmell to explore your options. We also offer other metal cutting and manufacturing services like CNC machining, which provide great flexibility for complex or low-volume parts

Conclusion

Metal presswork is a powerful process that helps shape the world around us. From simple brackets to complex car panels, it turns flat metal sheets into strong, useful components. By using machines that press metal into moulds or dies, manufacturers can make large numbers of parts quickly and accurately.

Whether you’re new to manufacturing or just curious about how everyday products are made, understanding the basics of metal presswork gives you insight into one of the most important parts of modern industry. And if you ever need help turning a design into a real part, presswork could be the solution.

FAQs

 

What is metal presswork used for?

Metal presswork is used to shape flat sheets of metal into parts that go into cars, appliances, electronics, furniture, and more. It helps make brackets, panels, enclosures, and other components quickly and accurately.

 

What does a presswork machine do?

A presswork machine pushes metal into a specific shape using high pressure and a tool called a die. It’s kind of like a cookie cutter, but much stronger and used for shaping metals like steel or aluminium.

 

What are sheet metal pressings?

Sheet metal pressings are parts made by pressing flat sheets of metal into different shapes. They can be flat, bent, or curved and are used in things like car doors, electrical boxes, and kitchen appliances.

 

Which metals are commonly used in presswork?

Common presswork metals include steel, stainless steel, aluminium, and copper. The choice depends on what the part will be used for some need to be strong, others lightweight or rust-resistant.

 

Can I get custom presswork parts made?

Yes! Many companies, like Kirmell, offer custom sheet metal pressings based on your design or idea. Whether it’s one part or a thousand, presswork makes it easy to get parts made just the way you need them.

 

A large CNC machine surrounded by various smaller machines in a busy factory setting

What is CNC Machining? A Beginner’s Guide

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In modern manufacturing, machines do much more than just drill holes or cut materials they do it with high precision, speed, and almost no human error. This is possible because of CNC machining, one of the most important technologies used in industries today. CNC machining is everywhere, whether it’s making car parts, aeroplane engines, mobile phone shells, or even metal jewellery. 

However, many people don’t know what it means. How does it work? And why is it so important? In this guide, we’ll break it all down for beginners in the easiest way possible.

Understanding CNC Machining in Simple Terms

CNC stands for Computer Numerical Control. In simple words, CNC machining is a process where machines are controlled by computers to perform tasks like cutting, drilling, shaping, or grinding materials, usually metal or plastic, with incredible accuracy.

Before CNC, machines were operated manually by skilled workers. These manual machines required someone to turn wheels, push levers, and guide tools by hand. But in CNC machining, computers send signals to the machines and tell them exactly what to do, how to do it, and when to do it. This removes most human errors and allows for the production of complex parts that are almost impossible to make by hand.

So, CNC machining is not one single machine. It’s a system of machines (like mills, lathes, routers, or grinders) that are connected to a computer. The computer has a program that controls all the movements and operations.

a worker operating cnc machine

Why CNC Machining is Important

CNC machining has changed the way we make things. In earlier times, manufacturing was slower, more expensive, and less accurate. But today, with CNC machines, companies can produce high-quality parts very quickly and with great consistency. CNC technology is important for almost every modern product you see from the smallest electronic component to massive aircraft engines.

It helps save time, reduce labour costs, and produce goods on a large scale. It also allows for innovation. Designers can create complex shapes on a computer and trust that CNC machines can make them exactly as planned. This is especially useful in industries like aerospace, automotive, electronics, medical equipment, and industrial machinery.

At Kirmell, we understand how critical precision and speed are in today’s manufacturing world. That’s why we offer a complete range of CNC machining services, including milling, turning, and multi-axis work, tailored to meet the needs of all types of heavy industries. Whether you need a one-off prototype or a full production run, we’re equipped to deliver accurate and reliable results. Contact us now for information and let us know your requirements. 

How CNC Machining Works

CNC machining is a process that combines computer programming, machine tools, and material cutting to create a finished part. Here’s how the process works, broken down into clear and easy-to-follow steps:

  • Creating a Digital Design (CAD)

The process begins with a digital drawing or design of the product. This is done using software called CAD (Computer-Aided Design). Engineers or designers use CAD programs to make 2D or 3d models of the part. This design includes all measurements, shapes, holes, and features that the part needs to have.

  • Converting the Design into Machine Language (CAM)

Once the CAD model is ready, it is converted into a format that CNC machines can understand. This is done using CAM (Computer-Aided Manufacturing) software. CAM translates the design into G-code, a set of instructions the CNC machine will follow. It tells the machine where to move, how fast to move, how deep to cut, and what tools to use.

  • Setting Up the CNC Machine

Next, the material to be cut (called the “workpiece”) is placed on the machine. This could be a block of metal, plastic, or even wood. The machine operator also sets up the right cutting tools (like drills or milling cutters) based on the job requirements. Everything must be aligned correctly for the machine to work perfectly.

  • Machining the Part

Once everything is set, the machine follows the G-code instructions and starts cutting the material. It moves in multiple directions (X, Y, and Z axes) to cut, shape, or drill the part precisely. Depending on the machine type, the workpiece might spin (like in a lathe), or the tool itself might move (like in a milling machine).

The machine may also perform several operations simultaneously, cutting edges, drilling holes, making threads, or smoothing surfaces, making the process very fast, efficient, and accurate.

  • Finishing and Inspection

After machining, the part may go through a few finishing steps like polishing or coating, depending on its use. Quality control is also important. Tools like callipers and coordinate measuring machines (CMMS) check if the final part meets all the required dimensions.

CNC machine making design through a metal

Types of CNC Machines

There are many types of CNC machines used for different tasks. Here are some of the most common ones explained simply:

  • CNC Milling Machine

This machine cuts material using a rotating tool. It moves along multiple axes and can create shapes, holes, and curves in a flat or 3d surface.

  • CNC Lathe Machine

In this machine, the material spins while a fixed cutting tool removes layers. It’s great for making round parts like rods, shafts, and screws.

  • CNC Router

Used for softer materials like wood, plastic, or foam. It’s common in furniture, sign-making, and model production.

  • CNC Plasma Cutter

Uses a jet of hot plasma to cut through metal. It’s fast and useful for thick sheets of steel or aluminium.

  • CNC EDM (Electrical Discharge Machine)

Cuts metal using electrical sparks. It’s used for very hard metals or for creating tiny, precise shapes.

Each of these machines is chosen based on the type of job, material, and design.

Benefits of CNC Machining

CNC machining is popular for many good reasons. Here are some of the most important benefits explained in simple terms:

  • High Accuracy and Precision

CNC machines can make parts that are extremely precise, sometimes down to 0.001 mm. This is much more accurate than a human could ever do by hand, which is why CNC is used in medical and aerospace industries, where exact measurements are critical.

  • Speed and Efficiency

Once the design is programmed, CNC machines can produce parts very quickly. This means companies can fulfill large orders without delays. Even complicated parts can be made in just minutes.

  • Repeatability

Need to make 1000 identical parts? No problem. CNC machining can repeat the same task over and over with the same result. Every piece will be a perfect match.

a person operating cnc machine

  • Less Waste

Since CNC machines follow exact instructions, there’s very little chance of making mistakes. This means less material is wasted, which saves money and is better for the environment.

  • Flexibility and Customisation

CNC machining is flexible. You can change the design on a computer and start making a new part without needing to build new tools. This makes it perfect for both mass production and custom one-time projects.

  • Reduced Labour Costs

One operator can manage multiple machines. And because most of the work is done by computers, fewer manual workers are needed, which lowers labour costs for companies.

Real-World Applications of CNC Machining

CNC machining is used in almost every industry you can think of. In the automotive industry, it’s used to make engine parts, gearboxes, and brake components. In aerospace, CNC machines help produce turbine blades, landing gear parts, and even rocket components with very tight tolerances.

In electronics, CNC machining is used to make parts for smartphones, laptops, and circuit boards. In medicine, surgeons rely on CNC-made tools, implants, and prosthetics. Even industries like furniture, jewellery, and sports equipment use CNC to make strong and attractive products.

Basically, if something needs to be strong, precise, and reliable, CNC machining is probably involved.

At Kirmell, we don’t just understand these applications—we work on them every day. From supplying tight-tolerance components for industrial machinery to helping startups develop custom parts for new product launches, our CNC capabilities are built around delivering precision, reliability, and efficiency across diverse industries. Read our brochure to fully understand what we offer and how it can be beneficial for you.  

The Future of CNC Machining

The future of CNC machining looks even more exciting. Machines are getting smarter with the help of Artificial Intelligence (AI) and machine learning. This means machines will be able to self-correct, reduce errors, and even predict maintenance needs.

3d printing and CNC machining are now being combined to create hybrid machines that add and remove material. This gives designers more freedom and makes the manufacturing process even more efficient.

More companies are also going green by using energy-efficient machines and recyclable materials. With smart factories, CNC machines will be connected to networks, sharing data and improving productivity automatically.

So, CNC machining is not just a tool; it’s becoming part of a larger smart manufacturing system that will power the factories of the future.

CNC machine

Conclusion 

CNC machining is one of the most powerful and important tools in modern manufacturing. It allows us to make everything from aeroplane parts to toothbrush handles with amazing precision, speed, and efficiency. Whether you’re a student, a hobbyist, or someone curious about how things are made, understanding CNC machining gives you a window into the world of high-tech production.

At its core, CNC machining is about using computers to control machines. But in reality, it’s about unlocking creativity, solving real-world problems, and building a future where we can make anything we imagine with the push of a button.

Need Precision CNC Machining You Can Rely On? Choose Kirmell Ltd

At Kirmell Ltd, we specialise in delivering accurate, dependable CNC machining services tailored to your project needs—whether it’s a one-off prototype or high-volume production.

With a strong focus on quality, flexibility, and speed, we support UK and EU industries with:

  • CNC Milling & Turning – Tight-tolerance parts produced with speed and consistency
  • Laser Cutting – Clean, cost-effective solutions for sheet metal and custom profiles
  • Custom Components – From brackets to fixtures, we machine to your exact specs
  • Design & Tooling Support – Early-stage advice, prototyping, and full tooling setup

Backed by ISO 9001:2015 and EN1090 certifications, our team ensures quality results every time.

Let’s build something together. Contact us today to get started.

FAQs

 

What is CNC machining?

CNC machining is a way to cut and shape metal or plastic using machines controlled by a computer. It helps make parts quickly and very accurately.

 

How does a CNC milling machine work?

A CNC milling machine uses a spinning tool to cut into a solid block of metal or plastic. It can make flat surfaces, holes, and detailed shapes.

 

What are the benefits of CNC machining?

CNC machining offers several advantages, such as precise results, consistent quality, and the ability to produce parts quickly and efficiently. It is also highly repeatable, making it perfect for large production runs or custom parts where tight tolerances are critical.

 

What materials can be used in CNC machining?

CNC machines are compatible with a wide range of materials, including metals like aluminium, steel, brass, and titanium, as well as engineering plastics such as ABS, nylon, and PEEK. This flexibility makes CNC machining suitable for many industries and applications.

 

What industries commonly use CNC machining?

CNC machining is widely used in industries such as aerospace, automotive, medical device manufacturing, electronics, and heavy industrial sectors. Its ability to produce durable, high-performance parts makes it an essential process for critical applications.

 

How accurate is CNC machining?

CNC machines are known for their high precision, often reaching tolerances as tight as ±0.001 inches. This makes them ideal for parts where accuracy and consistency are essential, especially in aerospace and medical components.

 

How long does CNC machining take?

The production time for CNC machining depends on the complexity of the part, the type of material used, and the quantity needed. Simple parts can be made in a matter of hours, while more intricate designs or larger orders might take several days.

 

A metalworker grinds metal, producing a shower of sparks in the process

What is Metal Fabrication? A Beginner’s Guide

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Metal is a part of almost everything around us. Whether it’s the car you drive, the spoon you eat with, the building you live in, or the machines in factories, metal plays an important role. But metal doesn’t naturally come in the shapes we use. It has to go through a process to become useful, and that process is called metal fabrication. In this guide, we’ll explore what metal fabrication really means, how it works, and why it’s such a big deal in the world of manufacturing and construction.

Understanding Metal Fabrication in Simple Words

Metal fabrication is the process of turning raw metal materials into finished parts or products. This involves different steps like cutting, bending, joining, and shaping metal into the desired form. Think of it like baking a cake. You start with ingredients like flour, eggs, and sugar, and through mixing and baking, you turn them into a cake. In the same way, metal starts as sheets or rods, and through different processes, it becomes things like pipes, machine parts, railings, or even car frames.

This work is usually done in workshops or factories known as fabrication shops or metal fabrication facilities. Skilled workers, fabricators or metalworkers use machines and tools to cut and shape metal. Some of these processes are manual, but many use machines or computers for more precision.

At Kirmell Ltd, we offer a full range of fabrication services, including CNC machining, laser cutting, presswork, and welding. Our team works with clients across the UK and EU to deliver high-quality metal parts that meet industrial standards and tight production deadlines. Contact us now and get in touch with our expert if you are looking for industrial manufacturing services.   

welding process

Why is Metal Fabrication So Important?

Without metal fabrication, we would not be able to build many of the things that are essential to our daily lives. From simple tools like wrenches and kitchen knives to large structures like buildings, aeroplanes, and bridges, metal fabrication is what makes it all possible. It allows engineers and designers to bring their ideas to life by shaping metal in ways that suit different purposes.

Metal is strong and durable and can handle heat, pressure, and heavy loads. That’s why it’s used in many industries, including automotive, aerospace, construction, energy, agriculture, and even medicine. Imagine building a skyscraper or a ship without fabricated metal parts; it simply wouldn’t work. Metal fabrication gives us the power to build strong, long-lasting, and efficient products.

How the Metal Fabrication Process Works

Here is a detailed overview of the process of how metal fabrication works:

  • Design and Planning

Everything starts with a plan. Engineers or designers create technical drawings or digital blueprints of the product. These blueprints include the size, dimensions, shape, and materials required. Today, most of this is done using computer software like CAD (Computer-Aided Design) to ensure high precision.

  • Material Selection

Once the design is ready, the next step for sheet metal fabrication is choosing the right metal. The choice depends on the product’s purpose. For example, stainless steel is used for kitchen items, aluminium is used for lightweight parts like aeroplane components, and carbon steel is used for construction structures. 

  • Cutting the Metal

The raw metal comes in sheets, tubes, or bars, and it needs to be cut down to size. Cutting is done using tools like:

  • Laser cutters (for clean and precise cuts)
  • Plasma cutters (for thick metal sheets)
  • Shears or saws (for simpler cuts)
  • Waterjet cutters (when no heat should be applied)

Each method is chosen based on the type and thickness of the metal and the level of detail needed.

A worker preparing metal for welding in a factory

  • Forming and Shaping

After cutting, the metal is bent or shaped into the required form. Machines like press brakes apply pressure to fold or curve the metal. Rolling machines are used for cylinders or rounded items. Forming gives the metal its basic structure.

  • Welding and Assembling

The cut and shaped pieces are now joined together. The most common way is welding, which melts the edges of the metal and fuses them. Other joining methods include:

  • Riveting
  • Screwing or bolting
    Using adhesives (in lighter applications)

This step is where the product begins to take its final shape.

  • Finishing and Surface Treatment

The last step is making the product look good and perform better. Finishing can include:

  • Grinding to smooth the surface
  • Sandblasting to clean off any debris
  • Painting, powder coating, or polishing for appearance and rust protection

Sometimes, special coatings are added to make the product heat-resistant or water-repellent.

Real-Life Uses of Metal Fabrication

To better understand how common metal fabrication is, let’s look at some real-world examples. In the construction industry, metal fabrication is used to make steel beams, metal railings, doors, and windows. In the transportation industry, cars, buses, aeroplanes, and trains are full of metal parts made through fabrication, from the frame and engine parts to small components like brackets and panels.

In the world of appliances, items like refrigerators, ovens, and washing machines all use fabricated metal. Even medical tools, surgical scissors, hospital beds, and machines like X-rays have fabricated metal parts.

If you look around your home, you’ll probably find many items made through metal fabrication, like your kitchen sink, metal shelves, bed frames, or even decorative items like lampstands. It’s truly everywhere.

Saw cutting of a metal

Benefits of Metal Fabrication

Metal fabrication offers countless benefits, like:

  • High Strength and Durability

Metal parts made through fabrication are strong enough to handle extreme stress, heavy loads, and rough conditions. This is why metal is used in bridges, skyscrapers, vehicles, and tools that must last a long time.

  • Design Flexibility and Customisation

One of the best things about metallic fabrications is that they allow for custom designs. Need a one-of-a-kind machine part? No problem. With modern tools and machines, metal can be shaped into almost any form, making it easy to meet unique project needs.

  • Efficiency and Speed

Thanks to automation, CNC machines, and advanced cutting tools, metal parts can be fabricated quickly without compromising quality. This is especially useful when making large batches or meeting tight project deadlines.

  • Cost Effective for Large-Scale Production

While initial setup (like buying machines) might be costly, metal fabrication becomes very economical when producing items in bulk. Once the machines are programmed, they can create hundreds or thousands of identical parts quickly and accurately.

  • Recyclability and Sustainability

Most metals used in fabrication, such as steel, aluminium, and copper, can be recycled. This reduces waste, saves resources, and supports environmentally friendly manufacturing.

Its versatility makes it one of the most valuable processes in the modern industrial world. At Kirmell Ltd, we offer all key stages of the metal fabrication process, from precision presswork and component cutting to custom laser finishing, making us a trusted fabrication partner for the UK and EU industries. Read our brochure to learn more about our services and how we can help you. 

metal cutting using saw machine

Conclusion 

Metal fabrication may sound like a complex topic, but at its core, it’s simply about taking raw metal and turning it into something useful. Through cutting, bending, welding, and shaping, metal is transformed into products that help us live our modern lives, from cars and buildings to tools and appliances.

Understanding metal fabrication is important not just for engineers or manufacturers but for anyone curious about how the world around them is built. It’s a process that combines creativity, skill, and technology, and it’s all around us every day.

Looking for a Reliable Metal Fabrication Partner? Trust Kirmell Ltd

If you’re searching for a dependable metal fabrication partner to support your business, Kirmell Ltd is here to help. With decades of experience and a commitment to quality, we serve industries across the UK and EU with precision-engineered components and tailored fabrication services.

Whether you’re looking for a reliable supplier for batch components or help with a one-off development project, we have the expertise, equipment, and flexibility to support you.

Here’s what we offer:

  • Presswork: From medium to heavy-duty and deep-drawn pressings, we produce a wide variety of stamped parts using both traditional and CNC-assisted equipment.
  • Fabrication & Assembly: Our team handles welded assemblies and fabricated parts with rapid response capabilities and short-run flexibility.
  • Laser Cutting & CNC Machining: High-precision, cost-effective solutions for small or large volumes, suitable for industrial and engineering applications.
  • Component Development: We work with clients during early design stages and provide prototyping, material selection guidance, and tooling support.
  • Custom Products: We produce a wide range of items like pallet feet, nesting plugs, cubicle hardware, ladder standoffs, and more, all manufactured to ISO 9001:2015 and ISO EN1090 standards.

From rapid turnaround and flexible production to long-term supply partnerships, Kirmell is here to simplify your fabrication process and deliver components you can trust.

Ready to get started?

Visit our Contact Page and fill out the form provided to get in touch with our experts. 

FAQs 

 

What does a metal fabricator do?

A metal fabricator is someone who cuts, shapes, and joins metal to make useful parts or products. They use tools and machines to turn raw metal into things like frames, brackets, or gates. Metal fabricators follow drawings or designs to make sure each piece is the right size and shape.

 

What are examples of metal fabrication?

Metal fabrication is used to make many everyday items. Examples include car parts, metal doors, fences, kitchen sinks, shelves, and parts of machines. It also includes things like steel beams for buildings and pipes for plumbing. If it’s made from metal and has a shape, it likely came from metal fabrication.

 

Is metal fabrication done by hand or by machines?

Both! Some small or detailed work is done by hand using simple tools, but most modern metal fabrication is done with machines like laser cutters, press brakes, and welding machines. These machines help make parts faster and more accurately.

 

What materials are used in metal fabrication?

Common materials include steel, stainless steel, aluminium, copper, and brass. The choice depends on what the product will be used for. For example, stainless steel is great for kitchens because it doesn’t rust, while aluminium is light and good for cars or aircraft.

 

Can I get custom metal parts made?

Yes! at, Kirmell, we make custom parts based on your design or idea. Whether you need one special item or hundreds of the same part, custom fabrication can be done to fit your exact needs.

 

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